Share your Soldering Tips Here

[seminolewind]

My Nicostick is full of shorts cause of beginner soldering, LOL. It cuts out, then I have to wiggle wires till it comes back on. It's a redo this week.

[kinabaloo]

A basic tip but an important one is to use a small size nib on the iron. Mains power ones that come with only one nib usually have a nib that's too big. A smaller one is much easier to use (position) and heats things better as it gets hotter.

Before a new session, sandpaper the tip and then 'tin it' with a slight coating of solder.

[seminolewind]

I got a little round file out, I'll use that. Haven't gotten there to do it yet, but have all the parts and equipment.

[Vapster]

Braided solder remover to fix mistakes. it comes in various thicknesses, just put it on top of the bad solder and press the iron down to heat it up and watch it suck it up.

[framitz]

From my NASA High Reliability Soldering Certification course: NASA certification was developed after a failed launch of a space craft. The cause was determined to be excessive solder throughout the craft. 300 pounds more solder than needed!!!

These are some random tips that come to mind;

The very first rule is to use as little solder and heat as possible to obtain a reliable joint. If you examine the joint closely you should be able to see the shape of the parts of the connection with a smooth transition. In other words the solder should conform to the shape of the connection.

Soldering is easy, but it requires practice of proper technique before you attempt a serious project. Use scrap wire and components to practice.

Make sure that your connections are mechanically solid prior to soldering.

Use a vice, forceps, clips, or some other method to hold the work firmly so you don't have to chase it with the soldering iron.

Use alcohol to clean up if you use rosin core solder.
Do not ever use any type of acid core solder or flux on electronics.

If you are concerned about lead in your e-cig then use lead free 'silver solder'.

When working in tight spaces avoid tunnel vision, watch out for the soldering iron getting too close to other components.

Avoid overheating by pre-cleaning, tinning, and use flux. This will help make the solder joint quickly to allow minimal heating.

Drip works for vaping, but NOT for soldering.
Heat the connection and let it melt and attract the solder rather than trying to use solder as glue. Use a tiny bit of solder on a clean tip to help conduct heat to the connection faster.

[seminolewind]

Framitz, those tips sound real good. I admit that I have alot of solder on some joints. Next time, I'll use just enough.

[catholic83]

Hello I am a new here and to e-cigs can anyone help me I not to sure what is soldering?

[seminolewind]

Catholic, there's a sticky further down in this category "how to solder". That will show you what soldering is.

[framitz]

Another tip I forgot to mention, it's not so important for modding, but in some situations it is important.

Shield sensitive components from soldering heat by using a heat sink clip between the soldering point and the component. This will transfer excess heat to the heat sink rather than over heating the component.

And: A lot of people assume there is a 'short' when something doesn't work, it's usually not a short but an open.

A short is like dropping a wrench across your car battery terminals (DO NOT try this! you will get a spectacular and dangerous amount of heat, sparks, and molten metal).

An open is more common, it simply means there is no continuity like when a fuse blows, or a wire comes loose.

[mnealtx]

1. Tin your wires and connectors.

2. Use stranded wire, if you can - it holds up to movement/vibration better.

3. Make your mechanical connections first, THEN solder

4. Ideally, you should be able to see the shape of your wire within the solder, not a huge blob. Look at the 'lap splice' picture, here - see how the shape of the wire is visible through the solder join? That's what you want.

5. Use the highest heat and shortest time on the join that you can. You get a better flow of solder and less chance for a cold join due to movement.