I figured out a way around having to leave the case slightly loosened to have the original switch work. I removed the original switch (per Ripley's instructions) and added a small piece of 1/2" heat shrink tubing to it, so the base of the switch is covered up, leaving just the spring itself exposed. Then I just put it right back together like it was. This allows me to tighten the case just about all the way up and still have a working 'master' clicky switch on the bottom. (The heat shrink just keeps it from grounding out.)
One issue I had though was getting a good connection between the push nut and the case. I didn't do a very good job with this and ended up epoxying it in place to get it tight. Evidently, this was a really bad idea because it stopped working, oops!I ended up just soldering part of the push nut to the case. It doesn’t look perfect, but it works.
Even with the problems I had, I’m really happy with it. So far it’s my favorite device to use. The shape and size of it feel good and it has decent power and battery life.
Thanks again to Ripley and everyone else posting instructions and pictures. This has turned into a great hobby!
(no, I haven't saved a dime... with all the little stuff I've had to find and and buy, and pay to have shipped... Oh well, I'm chalking it all up as a "hobby loss"!... now to convince my wife...)



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I ended up just soldering part of the push nut to the case. It doesn’t look perfect, but it works.
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