How I wind a micro coil (with pics and tips)

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ChrisEU

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Guten Tag everyone!

I made a series of pictures to explain how I do my micro coils. This is not about the atomizer, or the wicking, just a possible way to create the coil itself.

I am using:

0.35mm Kanthal A (roughly 27 AWG)
A 1.5mm drill bit
A spring clamp I got very cheaply in a Home Depot like store. 4 of these cost roughly 3 dollars.

Before taking the pics I torched the wire twice to orange glow (use a blowtorch or a BIC lighter). I let it cool on the air (never quench).

This is what I used (Click enlarges pics, external link)


Holding the wire and the drill bit parallel...


... I catch both in the clamp, so that the wire is clamped down on the drill bit:


Then I create a 90 degree angle with the wire, as close as possible to the cheeks(?) of the clamp.


Then I start coiling, holding the wire quite tightly between two fingers, so that there is constant tension on the wire. I don't coil the wire around the drill bit, but I hold the wire and turn the clamp.


Turn the clamp and keep holding the wire. I am watching the spot where the wire meets the drill bit. I put a coil halfway on the last one, the coil will slide down onto the drill bit and will touch the last one.


This is how the result looks - I have not squeezed the coil yet, it is just naturally tight wound.


Without the clamp:


Ready made micro coil. This one has 0.6 to 0.8 ohms, depending on how long the legs will be.


I hope someone finds this useful.

Cheers,
Chris
 

Raynman

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Guten Tag, Nice build and lovely coil. Thanks for sharing. I use to hate Germany because I was in the Army there and so far from home. After my service time expired I miss it so bad. The food was great and the beer is beyond great. I still drink Tucher to this day and I still long for a good Doppelbock. I think the list would be too long for the foods. I do want to say once you have a real German brat you'd want to find MR. J.......... and slap him for calling his product a Brat. Just my not so humble opinion and of course YMMV. You're very lucky to live there I miss your country.
 

JC Okie

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Good job and nice pictures. This coil making has taken on a life of its own.....quite a fun hobby. Who knew there were so many fun "tools" to be acquired. I remember back in the beginning I'd search stores for things that would work for carrying cases, storage bins, etc., and I was always looking for things that would work as filler for carts (pyramid tea bags, blue foam, etc.)....and now I find myself on the lookout for tiny screwdrivers, handy clippers/scissors, 100% cotton threads, yarns, balls, etc. Now I might just have to go visit Lowes and see what kind of clamps they have.....

It's neverending......and always fun.
 

JC Okie

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Don't buy any Rene Clamps...and you forgot buying stickers.

I'll gladly pay you Tuesday for a Pyramid Teabag today.

:lol: I have a couple of boxes of Pyramid tea bags still. And they held tea I didn't even particularly like. Ha. And yeah, stickers. Forgot stickers. Back when (years ago) I was using eGo batteries, I would put little fingernail art stickers on my white eGo batteries. Go figure.
 

super_X_drifter

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I'm lucky enough to be receiving this darkzero coil jig for making micro coils. He made it. It looks like anything the boy makes - well thought, bulletproof and highly functional. The stuff he dreams up is ridiculous :) can't wait to try it. I'll post some pix when I get it. Deazy is a beast :)
 

zoiDman

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Why is it that Every Time I see something I Always ask myself...

"How could I do that Faster with a Cordless Drill?"

1.jpg


LOL
 

aarhus

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Why is it that Every Time I see something I Always ask myself...

"How could I do that Faster with a Cordless Drill?"

1.jpg


LOL

Hmmm.... there's a thought: Hook it up to a spindle and create a yard-long coil. Then, cut off the number of wraps needed when you want to change the coil. Take less than 30 secs :D
 
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