Sorry, for all the update spam but figured I should follow up. I'll try to refrain from more spam unless I find something especially significant.
So, my last post started that a small piece of extra cotton changed the coil/performance in both good and bad ways.
The good: eliminated the leaks due to too much liquid build up on the deck.good performance and still excellent flavor.
The bad: seems like the cotton directed the vapor up and into my fluff; turning it dark. The dark build up had no place to go and stayed in the wick: making it taste a little burnt after less than a full day of vaping.
Since then, I've slightly changed the build with significant changes in performance.
New build with long cotton tail so dark build-up has somewhere away from the coil to go to.
Small cotton piece put on TOP of the coil. Notice that the wick end of the piece is about even with the coil while the tail end if it overlaps with the tail end of the wick. Hopefully this wicks any dark build-up away from the coil and keeps it out of my fluff. The small cotton piece and wick nearest the coil have been primed with liquid.
A day and half later, here's what it looks like:
The tail and the small cotton piece is wicking away residue even better than anticipated (see how light-colored the wicking end and the cotton piece are).
Performance is still awesome. I have the afc open halfway now since the extra cotton is reducing the size of the chamber as well as tightening the draw.
I did have one major leak of very dark fluid. I attributed it to 30 minutes of rapid chain vaping. I don't think the chamber cotton could keep up with the build-up of liquid. blew everything out of the afc and things are still functioning.
Now, I'm just waiting to see how long this wick lasts. If I can get two full days out of it that will be fine with me.
edit: fwiw, this wick has lasted me two days and is still going. I think this is the build I'm sticking with for awhile