Disassemble your switch, clean every part that makes sliding contact (this is where the current should be passing, if the spring ends up as the path of least resistance, you are going to have a bad time at low atty resistance, because the spring is another heating coil in this situation). When you reassemble, dope all sliding surfaces with a dielectric grease of your choice (tons on the market).
Many high end authentic mechs have rhodium plated contacts because they require much less cleaning. Most major cities in the US have jewlery repair shops that do rhodium electroplating. The cost of plating your switch parts may be reasonable enough to try and see if it is a fix or alleviation.
If you are dead set on making a spring work it should be as short as possible in total wound length, and as thick a gauge as possible to keep the possible resistance of the spring as low as possible.
Because this is a thread about the SMPL, I feel that this may be an unwanted suggestion, but if you are dead set at vaping .14-.19 ohm atties on a single cell mech (you had better be using vtc4s first off), consider switching to a mech that is resistant to hot switching issues. The praxis/prax1s and the 4Nine come to mind for me.
A 1:1 praxis has a huge switch contact and the main tension spring can't carry current due to design.
The main engineering consideration when you design a switch for high amperage situations is the mass of the electrical contacts; larger contacts take longer to heat up, can dissipate more heat/second, and have a lower electrical resistance. Keep this in mind when you are looking at the switch components on a mech; bigger is better. The praxis' switch contact is the largest I've seen in a single cell mech.
A 1:1 4Nine has a magnetic switch that is pretty similar in working design to the praxis. The 4Nine has two contact parts; the switch, and a magnetic spacer. The switch is retained by the bottom of the mod's hull/tube. Both the spacer and switch have embedded magnets, the spacer affixes to the negative end of your battery (seen here on a vtc4) and repels the battery off the switch.
The big advantage to this setup besides simplicity and stupid short switch throw is the negative contact of your battery is protected from pitting by the magnetic spacer. Adjusted correctly, the magnets dont make contact when the mod is firing. The magnet in the spacer and button are sunk enough that all contact is copper to copper.
Only downside is this isn't a pocket friendly mod, switch is a hair trigger with no safety. I would never build over CDR with a 4Nine.
I've ran both my praxis and 4Nine with a quad coil Kennedy built to .14 ohms. Battery life is... short but no hotswitch issues with either mod, ever. I'm sure there are more single cell tubes that are hot switch resistant by design.
Many high end authentic mechs have rhodium plated contacts because they require much less cleaning. Most major cities in the US have jewlery repair shops that do rhodium electroplating. The cost of plating your switch parts may be reasonable enough to try and see if it is a fix or alleviation.
If you are dead set on making a spring work it should be as short as possible in total wound length, and as thick a gauge as possible to keep the possible resistance of the spring as low as possible.
Because this is a thread about the SMPL, I feel that this may be an unwanted suggestion, but if you are dead set at vaping .14-.19 ohm atties on a single cell mech (you had better be using vtc4s first off), consider switching to a mech that is resistant to hot switching issues. The praxis/prax1s and the 4Nine come to mind for me.
A 1:1 praxis has a huge switch contact and the main tension spring can't carry current due to design.
The main engineering consideration when you design a switch for high amperage situations is the mass of the electrical contacts; larger contacts take longer to heat up, can dissipate more heat/second, and have a lower electrical resistance. Keep this in mind when you are looking at the switch components on a mech; bigger is better. The praxis' switch contact is the largest I've seen in a single cell mech.
A 1:1 4Nine has a magnetic switch that is pretty similar in working design to the praxis. The 4Nine has two contact parts; the switch, and a magnetic spacer. The switch is retained by the bottom of the mod's hull/tube. Both the spacer and switch have embedded magnets, the spacer affixes to the negative end of your battery (seen here on a vtc4) and repels the battery off the switch.
The big advantage to this setup besides simplicity and stupid short switch throw is the negative contact of your battery is protected from pitting by the magnetic spacer. Adjusted correctly, the magnets dont make contact when the mod is firing. The magnet in the spacer and button are sunk enough that all contact is copper to copper.
Only downside is this isn't a pocket friendly mod, switch is a hair trigger with no safety. I would never build over CDR with a 4Nine.
I've ran both my praxis and 4Nine with a quad coil Kennedy built to .14 ohms. Battery life is... short but no hotswitch issues with either mod, ever. I'm sure there are more single cell tubes that are hot switch resistant by design.