BTW, I tore my ACL at work so I have way too much time on my hands at the moment. Glad to have some projects to keep me going. Analogue cigs never provided this much entertainment! I'm well beyond chemical addiction at this point - wondering if I should address OCD instead.
A little info about the brass shim. Yes, I'm calling the shim MOD legit. This is the first day my MKB-TS hasn't misfired. I am no longer squeezing the snot out of the switch, and it's time to go to higher ohm coils because I'm finally pushing the current. My Kick is happy. The Shim is staying put and the buttons movement is no longer loose and gritty because the shim is so smooth.
The product is made by K&S Engineering (
www.ksmetals.com). This is also who provided my brass rod stock. In my town several hardware/hobby stores have a K&S display with all kinds of metal pieces (plates, rods, tubes, etc.). One of the packages I found at an ACE HW store was labeled: "Create With Metal - Quality Metal Sheets" stock #258 Brass Shim. I didn't realize at first there are four thicknesses included. I guess my random grab was the right size. So using my fingers to feel the different thickness (ever so slight), I've determined the .002cm thickness works. .001, .003, .005 are also included in case you find different. The price was less than $6.
The panel I cut for the switch is just large enough to cover the cylindrical portion of the steel 1/2 of the button. It was just long enough to wrap around once, with maybe a mm or two of overlap. The smoothness of the Brass is like a dry lubricant - very different than that steel-on-steel feeling. Wish I would have thought of this sooner.