Ok, quick update - it's not the welder, there is something else going on.
I twister 2 more coils.. 1.4ohm each, 32g twisted kanthal and 30g nickel. The problem is, if I test the coil at the twisted joints it read 1.4, but if I test it at the very ends of the nickel wire it's 1.8ohm! And I set...