I'm pretty sure that the measurement given in the diagram is for internal diameter.
So, taking #16 as an example: 11 x 1.5 gives an external diameter of 11 + (2 x 1.5) = 14.
Parts diagram: http://www.chitown-angler.com/pichosting/albums/userpics/10006/K4.pdf
All parts:
Kayfun v4 Replacement Parts - EVcigarettes.com
Spares kit:
Found 4 kayfun v4 spares at FastTech - Worldwide Free Shipping
Accessories kit:
Kayfun V4 by Tobeco Accessories Kit
All authentic dealers will carry the large spares kit, eg:
detail components spare kit kayfun4 |...
O rings.
Most likely it's #16. Some find that 12 x 1.5 instead of the stock size works well.
Parts diagram: http://www.chitown-angler.com/pichosting/albums/userpics/10006/K4.pdf
There have been quite a few reports of people getting dry hits and having wicking problems with clones. My Tobeco is much more temperamental than my authentic.
I suspect some clones have juice flow problems.
It's possible you don't have an issue with the V4 - you've simply bought poor clones.
The strange taste is most likely machine oil. Have you stripped it down completely and thoroughly cleaned it? Stripping down the deck section is important as is removing the afc screw.
Is it authentic or clone?
Do the ohms fluctuate with the juice control in a stable position? eg fully open.
How many turns of the juice control from lock to lock? It should be about 2 and a quarter.
Check your #9 screw - it should be tight. #1 should also be tight.
Parts diagram...
There have been a few people posting here about dry hits. My authentic wicks very differently from my Tobeco, to such an extent I can't treat it as the same atty.
Have you visualy checked the bottom of the juice channels for burrs?
How many turns does your juice control do from lock to lock...
You probably have the machining error that affects some clones. #8 is seating incorrectly in #3. The fix is to put a shim of approx 10thou inch into the square indent of #3, and maybe shave off a bit of #7.
Parts diagram: http://www.chitown-angler.com/pichosting/albums/userpics/10006/K4.pdf
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