There's plenty of examples to support my point - was there a specific reason for the ritualistic ****-measuring, or did I just catch you at a bad moment?
FFS, I never said it was going to instantly vaporize and punch a hole into an alternate dimension...calm down.
Ok, so you were stating your opinion - the way you wrote it, it seemed that you were stating it as fact.
That's off actual voltage/resistance readings from OEM equipment; a 3.7v battery and atomizers ranging from 2.0 to 2.3 ohms.
3.7 volts into 2.3 ohms equals 1.6087 amps
3.7 volts...
The only way the body construction is going to make a difference is if there is an appreciable difference in resistance. Given the lengths of material used for the different mods, I'd expect the spring material making the negative connection to make more of a difference than anything else.
Volts/amps are fine. Telling someone to add resistors to the atomizer in their 5v mod until it reads 4 ohms is no different than telling them to put their power at 6.25 watts, and a whole lot easier for them to figure out because all they need is a multimeter and to remember "4 ohms"...
You need more battery capacity - it's hitting the battery for a LOT more amperage than it can supply in a stable manner and it's overheating.
I'd recommend two AA size lithiums at a minimum, assuming you have the ripple capacitors in place as recommended in the datasheet for the 4050C. If not...
Ding ding ding...I do believe we have a winner, folks!!
I'm 99+% sure that's your culprit.
I don't have a multimeter to check mine to verify, I'll have to do it tonight and post back.
Sounds like you've got a high-resistance connection in there somewhere - lets go back through it step by step.
Take the atomizer off. Put the common lead (black) on the atomizer threads (outside of atomizer connector).
Put the red lead on the supply side (USB cable side) of the switch...
The regulator is only supplying 5v. Depending on your atty, you may get stronger flavor or a bit of a burnt taste, depending.
Make sure you give the atomizer a second to heat up before you start your drag (like a 'primer puff' on an auto battery).
http://www.e-cigarette-forum.com/forum/battery-mods/33729-touch-sensor-switches-7.html#post562842
That's one schematic. You'd put your momentary switch in place of the two circles above the 47k resistor.
When the dropout voltage is reached, the regulator stops passing voltage.
You can put it either between the battery and switch, or between the switch and atomizer. Most people choose the latter so that the regulator isn't constantly taking juice from the batteries.
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