I'm going through a head a day on EVODs this week, so it's not a vivi nova-exclusive situation. I, too, am looking into rebuilding. I think the juice has a lot to do with it. I'm using 3 different eGo batteries (all C-upgrades) and tend to use bakery MBV juices. After one tank, my clearo gets to the point where all I get are dry hits. I think I am burning the coils out at some point. When I change to a new head, it's fine again. I'm confused/apprehensive to try dry-burning, because I can't dissasemble the heads - they are tiny!
I feel your pain, $1.50 a day I'm paying for heads is cray cray! I'm nervous about rebuilding, but willing to try to save money. Someone mentioned in another thread to hang onto the old heads in the case that you decide to take on rebuilding.
Rebuilding Vivi Nova heads, Protank heads, and evod heads is about as simple as rebuilding gets. Look Up PBusardo's review of the ViVi Nova the last half of the video he rebuilds one. The protank and Evod are basically the same process with shorter wicks.
You can get 100 ft of 32 gauge Kanthal wire on eBay from TEMCO for about $6 and if you get lucky free shipping. You will have to shop around for wicking. I really haven't found a good deal on silica wick. $1 a foot is about average from what I see.
If you do not have a PV that shows you the Ohms of the rebuilt head AND has short protection (I use my Vamo) you will want to pick up a multimeter or the little $20 box 510 thraded one from MadVapes.