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BOTTOM FEEDERS= a place for everything modified and/or custom made

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JohnnyDill

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Quigsworth

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I like your setup. What size vise is that ? I ordered a 3" with a rotating base, I hope it fits my machine as well as yours.
It's a 3" but non-pivot...the 3" inch works well for our mods but the machine has the table size so I'm going to a 4" or even 5" pivot...and a set of parallels.

Sent by Tapatalk...sorry
 

JimzDogz

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Steamer861

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Just had to Do it! The pictures weren't doing it justice :)
Great job Very nice mod :)
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EagleTa2

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HI All...

Thanks for the compliments :)

Corian is easy to machine...although boring the 3/4 inch holes did dull up my forstner bit.

It acts just like a dense hardwood and you can use woodworking equipment on it... Table saws with carbide blades, routers, sanders etc. It also taps well.

For those that do not know, Corian is only available in 1/2" thick (nominal) so you have to start with laminating a block together for the body.
The mod vapes well but I am not very happy with the magnets that hold the top on. That didn't go well.
The initial plan was to cement magnets in the top that were proud by about .055. Then sink magnets in the mod that were about .062 recessed. That way the top magnets would act as locater pins. The idea is strong (I think) but after I cemented the magnets in the mod, I wanted to verify that I had the poles right for the top. Long story short the top magnet got sucked into the hole and there was some wet CA in there... and the magnets were proud on the body by .025. This screwed up my entire plan!

I tried to make it work by recessing the top magnets but that didn't work... Clearance issues. So I had to grind all the magnets flush and now the top moves around too much for my liking.

Heres a question... I would like to drill through the top and tap some holes to just screw the top down. But I would have to drill through the magnets on both sides and try to tap them. Is this doable? Anyone have any other ideas??

Thanks for rotating my pics!!
Geo
 

Quigsworth

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HI All...

Thanks for the compliments :)

Corian is easy to machine...although boring the 3/4 inch holes did dull up my forstner bit.

It acts just like a dense hardwood and you can use woodworking equipment on it... Table saws with carbide blades, routers, sanders etc. It also taps well.

For those that do not know, Corian is only available in 1/2" thick (nominal) so you have to start with laminating a block together for the body.
The mod vapes well but I am not very happy with the magnets that hold the top on. That didn't go well.
The initial plan was to cement magnets in the top that were proud by about .055. Then sink magnets in the mod that were about .062 recessed. That way the top magnets would act as locater pins. The idea is strong (I think) but after I cemented the magnets in the mod, I wanted to verify that I had the poles right for the top. Long story short the top magnet got sucked into the hole and there was some wet CA in there... and the magnets were proud on the body by .025. This screwed up my entire plan!

I tried to make it work by recessing the top magnets but that didn't work... Clearance issues. So I had to grind all the magnets flush and now the top moves around too much for my liking.

Heres a question... I would like to drill through the top and tap some holes to just screw the top down. But I would have to drill through the magnets on both sides and try to tap them. Is this doable? Anyone have any other ideas??

Thanks for rotating my pics!!
Geo

Why not drill the magnets out for a do-over?...brand new "sharp" bit...lots of cool water...it's not like they're tool steel...baring that, install more locator pins...non-magnetic this time :D...even a couple pieces of #14 copper wire and corresponding holes
 

drmarble

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You can try acetone to dissolve the ca. It softens up pretty easily. Then drill just a small hole in the magnets to pry them out. They might even spin free when you start drilling.
Your original plan is the best. the magnets should act as the keys. You just need to remove that glue and CA is soluble in acetone. I just hope the counter top material isn't.
 

Quigsworth

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You can try acetone to dissolve the ca. It softens up pretty easily. Then drill just a small hole in the magnets to pry them out. They might even spin free when you start drilling.
Your original plan is the best. the magnets should act as the keys. You just need to remove that glue and CA is soluble in acetone. I just hope the counter top material isn't.

Don't use Acetone on Corian...it'll dissolve more than the CA

...but definitely start with a small bit and work your way up, the heat/torque may break them free

gluing mags in holes with tight tolerances using CA is tricky...the CA creates a seal and air gets captured underneath preventing it from bottoming out...drill your holes deeper than needed, careful to drip the CA in the bottom of the hole (don't get any on the sides)...lower your mag in the hole till it touches the CA then slowly draw up to your needed height while turning (I use another marked mag for this) and hold till the CA sets...
 

JimzDogz

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thanks Quigs... I just might give that a try. If I can drill out the magnets I could replace them with 3/16 dowel pins. Just wonder if the top will stay down tight enough then.

Thanks
Geo

What if you leave the magnets where they are and put in a couple of guide pins at different locations. The magnets will hold the top down and the pins will keep it from slipping around.
 

EagleTa2

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if I am lucky, I can shatter the magnets and dig out the pieces...or machine them out.

If I am really lucky Ill be able to remove the top of the magnets in the body (there are 2 or 3 in each hole). The magnets in the top are singles...so once they shatter I should be able to remove the pieces

I hope this happens without blowing the mod apart. I am going to start with a small drill bit...probably 1/8". The magnets are 3/16 in diameter and .093 thick.

Will hopefully try tomorrow... I am running out of magnets though

Thanks
Geo
 
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