DNA40 Ni200 the basics - build and info

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RandyF

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Let me start by saying, I am no coil building guru, I can put together some nice coils, but I am no RiP or Twisted Messes. This is just the basics, nothing fancy, just coils that are simple to build and work well in one easy to find place. I will not (or at least try not to) inject my opinions, just the information gathered from some of the intelligent people around this forum. These builds are not meant to be the only options, just a couple that I, and others, have found to work consistently with good flavor and vapor.
Suggestions are welcome, but remember this is just for a couple basic coils that people new to the DNA40 can use and enjoy, while hopefully avoiding some of the headaches.

Here are some things we do know:

1. Connection to the atty is more important that it has ever been. That means the ideal way to attach the coil is by trapping it under the screw head. If post holes and grub screws are your only option, then putting a piece of kanthal through the hole, with the leg of the coil, is something Brandon from Evolv suggested. Whatever connection you choose, it has to be rock solid, that cannot be stressed enough.

2. Contact coils versus spaced coils. Spaced coils are going to be the easier choice and are less likely to give you issues. Contact coils can work, but it can be difficult, very difficult, to keep these working properly. I'm not going to go into all the reasons why, but I would advise just starting out with spaced coils and work your way to other builds from there.

3. You should not be building, or attaching, your coils while the atty is attached to your device. Do not attach the atty until your are ready to have the DNA chip get the initial reading of the coil.

4. When you attach your atty, with the new coil, to your device for the first time, the coil MUST be at room temperature. If the coil is warm/hot the DNA chip will not get the proper base reading it needs to regulate temperature. You should know the general resistance of the coil you are building, either from experience or from a meter, so you know if the chip is getting the right reading. If you build the coil I suggested and the resistance is say .20, something is wrong. People want to go right to a faulty chip as the problem, but more than likely, it is something you did wrong. It can be very tricky at first, but as you do it more and more, and get a better understanding, you can usually boil it down to one or two fixes.

5. The DNA40 chip is constantly reading the coil and refining. It will keep doing this, if you don't fire it, for an hour, at which point it will go into sleep mode. That means you may see small fluctuations in the resistance. I tend to ignore +/- .02 changes (others may disagree with this), but anything larger and I either change to a new atty, or let the device and atty(coil) "settle" for about 15 or 20 minutes. This allows the device and coil come back to the a resting temperature and it usually corrects itself. I rarely have this problem anymore since I have learned more about how the DNA chip functions. Random large fluctuations usually point to connection, and/or coil, problems that resting is not likely to fix. Bad, or dirty, 510 connections can also cause issues, albeit less likely that the coil.

6. Dual batteries and the DNA40. I do not have a dual battery device, but I have seen a post that stated a short has been caused between the batteries if one is placed correctly and the second is placed incorrectly. This scenario creates a short between the batteries themselves that the DNA40 cannot protect against. If BOTH batteries are placed upside down, the DNA40 will protect you, but the first scenario is far more likely if you are not careful. The mods themselves can have built-in protection against this type of short, so it is a good idea to know whether yours has it or not.

Suggested build:

28g 9wraps around a 6-32 machine screw (approx. ID 2.5)
28g 8wraps around a 8-32 machine screw (approx. ID 3.0)

The only major difference in the two is the internal diameter (ID). I prefer the 6-32, but others prefer the larger 8-32, which will allow for more wick. One less wrap may also fit better on some attys. Resistance should be about .12 to .14

Using the machine screw will allow you to wrap a perfect coil. You can keep the coil on the screw while you attach it to your atty, helping keep its form while you lock down the legs. Once it is attached and positioned correctly, just unscrew the screw and you should have a perfect coil with no need for adjustments.

Dry firing Ni200 is debatable. If you feel you need to do it, the best way I can suggest is to raise your temperature to 600F and fire the device. Temperature protection is going to kick in almost immediately, but it should be enough to just barely glow the coil for a second, which should give you all the information you need. If the glow was centered in the coil, you should be good to go. If there are any hot spots or hot legs, those will be the first to glow and you know you have to fix something. Remember, if you are dry firing the coil, the coil MUST be cooled back to room temperature before you put it on the device. Impatience with this is only going to cause you to have to wait longer (see #5).

It is important for the DNA chip to have the correct base reading. A .14 coil build that the chip has determined to be .20 will still work, and you may even enjoy the vape more because it will be warmer, but it is warmer because the chip is regulating the temperature based off a .20 coil that should actually be .14. The chip does not actually know the temp of the coil, it is calculating it based off the resistance, which is why it is so important that it is using the correct one.

I have not re-watched this video, but I do believe it has been edited now, so the 10:10 suggestion may be off now. Good information (most, if not all, of which the people here had already figured out) straight from Brandon with Evolv. Still good to have the findings confirmed.

Just posted......Brandon of Evolv on the Haze Hour... fast forward to 10:10 minutes for the start of the show...some glitches during the show that they may edit later as this is hot off the press...



I'm sure I have left out some important facts. I will update this post as new, or better, information comes to the surface.
 
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RandyF

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Here is an excellent post, with pictures, by buffalofloyd showing the basic build suggested in the OP. This is precisely what your coils should look like.

Hello good people, I just wanted to update you with a build I've been doing for my Kayfun's that could probably be applied to a bunch of different atty's. I've been having trouble making good ni200 coils because the material is so frigging soft and can be very frustrating to work with. I'm sure I'm not inventing the wheel here but this has worked good for me. I do not like microcoils, I prefer spaced coils because less gunk seems to build up on the coils when I use spaced coils.

You will need a 6-32 x 1"1/4 screw, the one I used came from a computer fan I was using in a push pull configuration with a Corsair H50 water cooler. The screws are perfect for creating a .10 ohm coil with 8 wraps. The coil ends up nice and tight. You just have to unscrew the screw from the coil... carefully! I don't dry fire the coils at all, just wick it up, not tightly, and vape away. So check this out and see if it helps.






 

Mike 586

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Another thing I'll add.

Contact of your RTA/RDA or whatever the coil is sitting in to your DNA device is critically important as well. If it goes wonky, it effectively causes the exact same issue that a loose connection will. The telltale sign being the device firing too hard for a split second and when that starts happening, it doesn't take long for the vape experience to get horrible because it starts hitting WAY TOO HARD before long making for a horrible experience.

The fix is very simple though. Just take the atty off, give the connection points a little wipe and screw it back on. Hell even unscrewing it and screwing it back on if you're out and about will work just about every time though it might take a couple of tries.
 

RandyF

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No problem, hopefully more will find it useful. All this information can be found in other threads, but locating it can be a challenge. I just wanted to lump some of the important stuff together to give people new to the DNA40 a place to start, with an easy build that can get them vaping. If Evolv ever actually releases those quick how-to videos Brandon mentioned I will link them as well.
 

flog

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RandyF, I applaud your kindness in giving the new vapers some guidance in the DNA 40 realm. I've added some of my experience with twisted Ni/K.

I went through all 51 pages of "DNA 40, NR, Nickel Builds" (it's up to 91 today) prior to receiving my DNA 40 from Protovapor.com. I wanted to see the problems and solutions with the builds. One thing I was really pleased with, was the idea of twisting the nickel with kanthal for strength of the coil and it's leads. I later found another pro in that I could use smaller gauge wire to get the resistance higher. So here are the listed pro's:

1. Stronger coil, placing the coil and re-wicking - the coil maintains it's shape when handled.
2. Stronger leads, capturing in the post holes no-longer cuts off the wire-still got to be reasonable on the torque used.
3. The added mass of the kanthal moderates the heatup and cooldown and I believe gives more surface area to vaporize the liquid in the cotton.
4. I don't know if there is a sweet spot for coil resistance, but the above mentioned thread (page 87) was talking about an Evolv recommendation of 0.4 ohm optimum - and with twisted, it's easily achievable.

One con is that with kanthal, the resistance temperature control is a bit off high. I'm concerned for my health (and lungs), so with a bit more reading, I found that the DNA 40 set for 360-370 F, controls the temperature around 410 F, just below the burning point of cotton. I have washed my used wicks and had them return to white, so I must be doing ok.

Twisted single strand of 32 AWG kanthal and 32 AWG nickel 200. Ballpark magnifying glass count was 20 full twists per inch. Wrapped 11 turns on a slightly larger than 3 mm screwdriver shaft, spaced windings, connecting to a magma dripper, coil came out to 4.9 ohms. Wicked, dipped, and sucked, was good for me, a nubie, warm vape and flavor. 4.9 ohms.jpgCoil 4.9.jpg

Box is a DNA 40 from PROTOVAPOR.COM, works good, lot's of fun.
 

dirzted

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Great info, I'm still having trouble with mine, seems that no matter what I do the connections still aren't right (i.e. .19ohm coil with a temp limit set to 500 and wattage at 15 watts hits temp limit within a second and fires at like 5 watts after that).

I'm now going to try and clean my 510 pins as best I can (although I've never had a problem with them connecting before) because that's the only other thing i can think of. I have used about 5 different atty's and only had 2 of them working for only about 2 hours each. I have used grub screws in my Hobo and Magma for the connections, secured them as best as i could, made sure the leads were under the center of the screw, using a non-contact coil, and it still gave me the same problem. I then used my vulcan and 454 and wrapped the leads around the posts (on the 454, which i consider to have the best connection otherwise out of all my devices, i did secure the positive through the post hole, centered, and as tight as possible) and both worked sporadically for only about an hour.

My lemo on the other hand, which I HAVE had problems with connecting to certain devices, is the only one that has actually worked consistently, and I'm not sure if that's simply because it was reading WRONG and in that way made the vape RIGHT. I again wrapped the leads around the screws and secured them as best as possible, but with my luck on my other devices, i see no reason as to why THIS atty works but the others do not.

My vulcan is the closest I've gotten to a good vape out of all my drippers, and I wrapped the leads around the posts the best I could multiple times, and it still barely worked. (Speak of the devil I just put a new build in and it appears to be working, it's been a couple hours now so we'll see-literally wrapped the leads around TWICE in order to get a good connection).

So other than me rambling about my problems I would like to know if there are a standardized set of resistances and temperatures that reflect what your coil SHOULD be firing at, so i have a guide to go by to test whether I'm at a correct range for my builds (for example if your coil is at .11 to .14, then a limit of 400 should be able to fire at 20w for at least 3 seconds before hitting limit).
Anyone know of something like this? Obviously, given the wide variability between builds and different RDA's, a list like this would be up to some variation, but at least would give a general guideline for accurate settings.
-Thanks in advance

EDIT: I would like to add I have read through a bazillion DNA 40 nickel build articles and know all the ins and outs, so if not otherwise mentioned, all the builds mentioned above were made following all the guidelines stated previously in the thread, in that I built off the device, only attached when at room temp, checked with an ohm reader before putting on device.. etc. etc.)
 
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flog

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dirzted,

I'm by no means an expert (roughly 1.5 months into vaping and smoke-free, yea!), and of the approx. 10 coils I have built for my magma, none of them were bad, lucky I guess. I've wrapped straight 28 gauge nickel 200, 3+mm coil form, 11 to 13 wraps, spaced, resulting in 0.09 ohms. Done 30 gauge kanthal and nickel twisted and 32 K/Ni twisted, same 3+mm forms, 6 to 11 wraps, 1.9 to 4.9 ohms, and all these coils captured in the hole of the magma.

All during the lung pulls, vape quality and cloud amount was satisfying. My display screen does hit the "Temperature Protected" flash often, sooner when juice is low, and it's no big deal for me. The TP just tells me that the DNA 40 is doing what it's suppose to do, limiting temperature to my setpoint (in my case, 360 F, which is near 410 F, the twisted Ni/K throws the indicated temp low by 40-50 F). So bottom line, I do not use the flashing TP as an indicator for coil build, I use what I can pull into my mouth/lungs and what I see during the exhale.

One question, when screwing the atty onto the device, does the smooth/loose rotations turn into a more restrictive rotation, before coming to a firm stop? The more restrictive area is where I believe the 510 center pin is connecting to the device/atty.

Again, I'm fairly new at this stuff, just wanted you to know that you're not alone and people here do care. Have a merry Christmas and a great new year.
 

dirzted

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dirzted,

I'm by no means an expert (roughly 1.5 months into vaping and smoke-free, yea!), and of the approx. 10 coils I have built for my magma, none of them were bad, lucky I guess. I've wrapped straight 28 gauge nickel 200, 3+mm coil form, 11 to 13 wraps, spaced, resulting in 0.09 ohms. Done 30 gauge kanthal and nickel twisted and 32 K/Ni twisted, same 3+mm forms, 6 to 11 wraps, 1.9 to 4.9 ohms, and all these coils captured in the hole of the magma.

All during the lung pulls, vape quality and cloud amount was satisfying. My display screen does hit the "Temperature Protected" flash often, sooner when juice is low, and it's no big deal for me. The TP just tells me that the DNA 40 is doing what it's suppose to do, limiting temperature to my setpoint (in my case, 360 F, which is near 410 F, the twisted Ni/K throws the indicated temp low by 40-50 F). So bottom line, I do not use the flashing TP as an indicator for coil build, I use what I can pull into my mouth/lungs and what I see during the exhale.

One question, when screwing the atty onto the device, does the smooth/loose rotations turn into a more restrictive rotation, before coming to a firm stop? The more restrictive area is where I believe the 510 center pin is connecting to the device/atty.

Again, I'm fairly new at this stuff, just wanted you to know that you're not alone and people here do care. Have a merry Christmas and a great new year.

Don't quite understand what you mean by the fastening of the atty onto the device, i have a vaporshark rDNA 40 which has a floating pin, so i really don't have to worry much about screwing with the 510.
I don't use the temp protected message as a guideline if the wattage I'm firing at is a reasonable wattage for my vaping style (anywhere between 17 and 30 watts), however, if in order to monitor temperature, the chip needs to fire at wattages >10W, than I'm definitely not going to be satisfied. I understand that if you have a good coil going and you set all your temperature limits and wattage settings accordingly, it SHOULD hit limit, but not right away, and not enough so that it ratchets you down to single digit wattages, ESPECIALLY if your temp is set really high (like above 500).

Vulcan build mentioned above didn't work out for longer than an hour (again). Did all the re-connecting and stuff so it could get an accurate reading, and it didn't happen after I stopped vaping, it just kinda stopped working mid session... :(

I should also mention my vaporshark's chip doesn't measure battery life accurately, it just keeps it at full no matter what- could this possibly effect temp control? I don't think it is because everything (other than my builds) seems to be in working order, and given how many people are struggling to get good builds, i am reluctant to jump to the conclusion that I have a faulty chip (although at the same time, i consider myself a damn good builder since ive been doing this for more than a year now and have followed every damn guideline given by people in these forums and at evolv itself, so i'll be damned if this thing doesn't have one hell of a learning curve)

-Thanks for the reply tho
 

RandyF

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Great info, I'm still having trouble with mine, seems that no matter what I do the connections still aren't right (i.e. .19ohm coil with a temp limit set to 500 and wattage at 15 watts hits temp limit within a second and fires at like 5 watts after that).

I'm now going to try and clean my 510 pins as best I can (although I've never had a problem with them connecting before) because that's the only other thing i can think of. I have used about 5 different atty's and only had 2 of them working for only about 2 hours each. I have used grub screws in my Hobo and Magma for the connections, secured them as best as i could, made sure the leads were under the center of the screw, using a non-contact coil, and it still gave me the same problem. I then used my vulcan and 454 and wrapped the leads around the posts (on the 454, which i consider to have the best connection otherwise out of all my devices, i did secure the positive through the post hole, centered, and as tight as possible) and both worked sporadically for only about an hour.

My lemo on the other hand, which I HAVE had problems with connecting to certain devices, is the only one that has actually worked consistently, and I'm not sure if that's simply because it was reading WRONG and in that way made the vape RIGHT. I again wrapped the leads around the screws and secured them as best as possible, but with my luck on my other devices, i see no reason as to why THIS atty works but the others do not.

My vulcan is the closest I've gotten to a good vape out of all my drippers, and I wrapped the leads around the posts the best I could multiple times, and it still barely worked. (Speak of the devil I just put a new build in and it appears to be working, it's been a couple hours now so we'll see-literally wrapped the leads around TWICE in order to get a good connection).

So other than me rambling about my problems I would like to know if there are a standardized set of resistances and temperatures that reflect what your coil SHOULD be firing at, so i have a guide to go by to test whether I'm at a correct range for my builds (for example if your coil is at .11 to .14, then a limit of 400 should be able to fire at 20w for at least 3 seconds before hitting limit).
Anyone know of something like this? Obviously, given the wide variability between builds and different RDA's, a list like this would be up to some variation, but at least would give a general guideline for accurate settings.
-Thanks in advance

EDIT: I would like to add I have read through a bazillion DNA 40 nickel build articles and know all the ins and outs, so if not otherwise mentioned, all the builds mentioned above were made following all the guidelines stated previously in the thread, in that I built off the device, only attached when at room temp, checked with an ohm reader before putting on device.. etc. etc.)

What kind of coils are you building?

Hitting TP quickly usually points to a hot spot or hot legs. The DNA40 reads the resistance of the whole coil, from post to post. If you have one leg, or one wrap, that is getting hot before the entire coil then the DNA40 cannot manage TP correctly. This is one of the main reasons contact coils can be such a challenge to keep consistent. It may start out great, but the constant heating and cooling, causing the wire to expand and contract, will make small changes to the wire coil. When you are dealing with resistances where changes in the hundredth of a point make a difference, those small changes are important. If you are using post holes, place a piece of kanthal through the hole with the Ni, as close to the same size of the Ni wire as possible.
 
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dirzted

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Nov 11, 2014
23
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What kind of coils are you building?

Hitting TP quickly usually points to a hot spot or hot legs. The DNA40 reads the resistance of the whole coil, from post to post. If you have one leg, or one wrap, that is getting hot before the entire coil then the DNA40 cannot manage TP correctly. This is one of the main reasons contact coils can be such a challenge to keep consistent. It may start out great, but the constant heating and cooling, causing the wire to expand and contract, will make small changes to the wire coil. When you are dealing with resistances where changes in the hundredth of a point make a difference, those small changes are important. If you are using post holes, place a piece of kanthal through the hole with the Ni, as close to the same size of the Ni wire as possible.

Ok I'll try that kanthal trick and see if i get any luck out of it- again, I did try this with atty's that I could wrap around screws, and it gave similar if not the exact same results.

Ya i understand, seems like an inherently finnicky technology, which i do fully accept and am willing to work around, I am building 30g non contact (wrapped around machine screw as recommended, not sure of the ID but it fits snugly on a 1/8th bit after wrapping so i'd assume it's at least 3mm- that with 9 wraps, making sure all wraps are at least a couple mm apart, they definitely are not touching I have heard that problem arising before so i always am super careful to make sure they are not even close to touching.

A build like this comes out to around .19-.22, and like i said, i start around 450 and 15 watts and go from there, almost everytime at that setting, it hits TP in a sec and then goes to the single digits (i've honestly seen it fire at like 0.8watts before, hahaha not sure if the chip was even made to do that so lol.

Anyway I'll keep messing with it and try the kanthal trick and pay more attention to the wraps and see what happens.

Thanks alot for the reply
 

dirzted

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This is my current build in my Magma. 26g 12wraps 2.5mmID. Vaping it at 26 watts/410F and TP never comes up on a 5 second pull. I did place a 2nd piece of 26g Ni in the post hole with the leg. Edit: resistance is .11

View attachment 398984

I very much envy that Magma build since it looks exactly like all of my previously attempted builds :(
I just tried twisting the 30g and wrapping around the screws of my vulcan (again) and it came to .11 and is actually working great at 20w and 450F.
It's been longer than an hour so maybe the greater substance of nickel due to the twisting allows for a better connection?
Idk, im gonna try this with my other atty's and see how it goes.
 

RandyF

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I very much envy that Magma build since it looks exactly like all of my previously attempted builds :(
I just tried twisting the 30g and wrapping around the screws of my vulcan (again) and it came to .11 and is actually working great at 20w and 450F.
It's been longer than an hour so maybe the greater substance of nickel due to the twisting allows for a better connection?
Idk, im gonna try this with my other atty's and see how it goes.

Yeah, the twisted 30g is something Kiwi's been using for a while. Twisted is a bit more involved as far as coils go, which is why I didn't bring it up in the OP, but it will definitely add some rigidness to the coil and legs.
 

dirzted

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Yeah, the twisted 30g is something Kiwi's been using for a while. Twisted is a bit more involved as far as coils go, which is why I didn't bring it up in the OP, but it will definitely add some rigidness to the coil and legs.

Well I'll be damned, things still working! It's still not as good as I would like it to be but it is definitely an improvement on my other builds, now I got a:
1/8th size spaced coil with 9 wraps
on Vulcan wrapped around posts- .11ohm
with limit at 480 the build can fire at 18 watts and take at least 3 seconds to hit limit.
Still not quiteeeee there but as I said still better.
 

nj1001

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Suggested build:

28g 9wraps around a 6-32 machine screw (approx. ID 2.5)
28g 8wraps around a 8-32 machine screw (approx. ID 3.0)

Good info, except with the approximations of the screw diameter.

3/32" = 0.093" 3mm = 0.118"
a 3M machine screw is metric for 3mm and is closest to a = 3/32" diameter in imperial (inch) units.

8/32" = 0.25"
a 6mm or a 6M screw is 0.2326. So an 8-32 screw could work as an approximate 6mm ID, but its twice as large as a 3mm ID.

I say this because I've been using a Squape R with a wide deck which will only work specifically for a 3mm ID so I'm particularly keen on 3mm coils.
Unfortunately, the way the deck is set up, I'd need a reverse threaded (AKA left hand) screw for the coils to work out and no such thing exists in that size (3mm, 3M, or 3/32"). Some suggested to try simply flipping the screw over but no matter which end's held, the threading is still pointing in the wrong direction.

I found a helpful table with all of the necessary conversions. Its a good resource when converting compatible metric vs imperial units especially when looking for compatible screws.
Metric Conversion Table Charts
 

nj1001

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Also, FYI, Brandon mentioned using "tempered" Ni200 in the vid with Pbusardo so I looked into it. It is a LOT more stiff than any Ni200 that is not labeled as "tempered" which is all annealed.

Annealed Ni200 is the soft, flimsy, malleable stuff everybody's using and complaining about and trying to find solutions to working with (twisting, twisting with kanthal, using lower gauges to find something firmer, etc.)

Tempered Ni200 is a lot more stiff and behaves a lot more like kanthal.

Before figuring all of this out I was using the drill bit and pliers method to my Ni200 to stiffen it up like Rips mentions in this vid:
https://www.youtube.com/watch?v=yA_iUkuKufs


With regular Ni200 it helped somewhat, but "tempered" Ni200 is even more stiff and hardened than regular stuff gone through the straightening process in the vid!

That said, when I used this straightening method on "tempered" Ni200, it was WAY more firm than any kanthal I have ever touched. It felt like I was trying to wrap a metal pipe around a bit, haha. But firm and simple to work with.

I searched everywhere looking for tempered Ni200 & couldn't find it anywhere in the US. I even contacted Temco about it because I found that ALL of their Ni200 was annealed. (It doesn't say its annealed but it doesn't say its tempered either and if you look into the details about their stock of Ni200 it does state that it is in fact the annoying soft annealed stuff).

The only place for "tempered" Ni200 I've seen has been from one website in the UK, StealthVapes. Because its considered 'rebuildable supplies' their shipping is only around $5 and usually takes about a week to reach me on the east coast.

I highly suggest you all give it a try! I'm not associated in any way shape or form with that company and if anything am actually annoyed that I haven't come across it from anywhere else, let alone closer to home.

So again, just my two cents / word to the wise, especially those annoyed with using Ni200. ;)
 

puffon

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    Good info, except with the approximations of the screw diameter.

    3/32" = 0.093" 3mm = 0.118"
    a 3M machine screw is metric for 3mm and is closest to a = 3/32" diameter in imperial (inch) units.

    8/32" = 0.25"
    a 6mm or a 6M screw is 0.2326. So an 8-32 screw could work as an approximate 6mm ID, but its twice as large as a 3mm ID.

    I say this because I've been using a Squape R with a wide deck which will only work specifically for a 3mm ID so I'm particularly keen on 3mm coils.
    Unfortunately, the way the deck is set up, I'd need a reverse threaded (AKA left hand) screw for the coils to work out and no such thing exists in that size (3mm, 3M, or 3/32"). Some suggested to try simply flipping the screw over but no matter which end's held, the threading is still pointing in the wrong direction.

    I found a helpful table with all of the necessary conversions. Its a good resource when converting compatible metric vs imperial units especially when looking for compatible screws.
    Metric Conversion Table Charts

    You may be measuring the outside dimension of the 8-32.
    After wrapping (between the threads) a 3mm screw driver will slide right in the coil, with minimal slop.
    I've been using 8-32 left hand threaded rod.

    *Forgot to add that 8-32 is a imperial ANSI "threading" measurement.
    8-32 does not mean 8/32"
    minor dia.(inside dia.) of an 8-32 is .1248"

    ANSI External Screw Threads Size Tolerances Chart - Engineers Edge

    This is why some say metric measurement, makes more sense :vapor:



    .
     
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