With metal cases, I first cut a pilot hole using the drill press, then use the dremel to further cut and shape the cutout, then use a needle file to straighten and square off the cutout.
20 Pcs 3mm Shank 3mm CED Tungsten Carbide Cutter Rotary Bur Burr Double Cut Set
12 Piece Precision Needle File Set
Mamu....Do you freehand with the dremel?
I recently (finally) got a regular dremel and dremel workstation, and it is awesome!!! I still love my dremel stylus for free hand stuff, but with the work station I can get a lot!!! cleaner and accurate cuts.
I'm thinking about setting up a fence and using it to router out some polycarb for the screen, so that the polycarb would install from the rear with a flange for glue and the face would set flush with the enclosure.
Here is a pic using the workstation as router/mill.....(Left Pocket) I just freehanded moving the piece and I thought it turned out good (except for the one spot where the bit came loose because I got excited to use it and forgot to tighten down the chuck

