So what is the advantage of copper wiring?
Aluminum is considered a good conductor
Copper is a great conductor (better than Aluminum), Silver is better...
ADD: most of the better mods should be using copper wire and if they are not, I'd be surprised....
You mean what is the advantage of THICKER copper wiring....
Great question- You did it again... made me think - save this one ;-)
Short answer - at 2.5 Amps, the difference between 24 gage wire and THICKER 20 gage wire over 1 foot is .08 Voltage drop... that's right just shy of 8/100'ths of a volt - ....
Explanation:
.... to save $ most mass producers use the thinnest wire they can get away with... to make the circuit more efficient you want to use thicker gage wire.... Original Joye 510s were designed to push 3.2V into a 2.6 ohm atty (about 3.9 watts). They can get away with a thinner gage wire because they have to pump less power through it so 24 gage wire is fine for them. Logic would have you think that if you want to push more current, thicker wire is necessary- that's fine for generalization but not always the case.... it depends on the length of the wire, and weather or not you approach the capacity of the wire ...
Just like a pipe at a certain diameter can only move a certain amount of water at a certain pressure without bursting or slowing down the flow, wire can only move a certain amount of power (current at voltage) without restricting the flow of electrons ADD: significantly, at some point too much current will generate too much power(heat) and cause it to burn up... when a builder builds a house, they use pipe that's big enough to carry the water to its destination based on building standards and maintain a certain pressure without bursting - generally they use no bigger pipe than necessary because it costs more and adds no perceptable value - 1/2 inch pipe is pretty much standard to service your bathroom ....
Same idea with a mass produced circuit.... there are industry standards that recommend a certain gage of wire for a certain type of conductor at a given amount of current and a given length and a given voltage - wire has an inherint resistance that causes a voltage drop- the thinner the wire the greater the resistance.... the circuit has to be designed so that the voltage drop across the wire does not exceed the wires capacity and so that the circuitry at the far end of the wire is adequately powered to perform the task it is designed for... Distance is a factor, so is conductor type (i.e. copper vs Aluminum vs Gold or Silver)...
if you want to get the full detail, this will explain it in technical terms and there's a nice calculator there that tells you the voltage drop over coper and aluminum wire when you supply the wire gage, the length, the load current and gives you the voltage drop as a percentage of the input voltage.
American Wire Gage table and AWG Electrical Current Load Limits with skin depth frequencies
Punch line:
using 1 foot of wire (more than is in your phid), a 2.5 Amp load (LR atty at 3.7V)-
.. the voltage drop with 24 Ga wire is 0.132V and the drop with 20 Ga wire is 0.08V
-The same calculation with 3V input yields the same result because we're not getting to the wire's capacity for carrying power ....
Answer: the difference between 20 Ga and 24 Ga at 2.5 Amps ( approximately same as with an LR atty at 3.7V) is .08V -
Is 20 Ga better than 24 Ga - well it'll get you an extra .08V- so yes- is it causing your 2 ohm atty to feel like a 1.5 ohm atty at 3.7V- no way.
Technically I'd say its reasonably overdesigned...
ADD: If you're comparing to aluminum wire, the numbers double but still not significant enough:
Over 1 foot at 2.5 A, 24 Ga aluminum wire drops .257V, 20 Ga aluminum wire drops .102 V...
Compare 24 Ga Aluminum wire to 20 Ga copper wire and you're closer to .15V- arguably better but not significant enough- and that's for a foot of wire, 6 inches might be closer so half that.... you get the point though... Going from Aluminum to copper halfs the voltage drop and going from 24 Ga to 20 Ga halves it again.... but half of next to nothing is still next to nothing.....
bsoplinger-
your post came in before I could get this out... Good question on the switches- but similar situation with the switch- Fono used a switch that exceeds the requirements of the circuit- most switches in most of the high end mods do... rather than saying that switches in other mods contribute to a significant voltage drop, you'd be better off saying that Fono used the same approach and made double sure that it doesnt contribute...
I've given this alot of thought and the only explaination I can come up with is restricted air flow from the needle and the closed connector.
ADD - final note: If you are really sharp you might be asking why didn't I just take the resistance off the table and come up with .015 Ohms difference between the 2 wires over 1 foot? Answer, because we're interested in the power delivered by the atty which is the Voltage at the Atty squared divided by its resistance....