I'm not a temp control guy but I've been a believer in SS for nearly a year now, so I feel I could pass on what I have learned over that time.
Not only do I
always dry burn SS I believe a dry burn is
essential to getting a properly glowing contact coil that heats from the inside out and performs the best it can. The reasoning for this is oxide layer formation, like Kanthal the first time you heat up SS to a glowing orange state and let it gradually cool it will form an oxide layer on the surface, that oxide layer is essential to a long lasting good performing SS contact coil build IMO. One thing I notice with SS
through dry firing/pulsing is that if you had hot spots in your coil they will eventually work themselves out if you pulse fire it a half dozen times letting it cool completely between each fire, this is because the oxide layer is forming on the surface which insulates the wraps from one another preventing the "arc" hot spot.
What wattage would you use to dry burn a single coil in stainless?
I've heard that overheating it can cause the creation of some nasty unwanted metals. I just ordered some 316 SS and I'm about to start making
coils, and I would really love to be able to dry burn and re-wick. Do you use wattage mode or temp control to dry burn?
This is not the first time I have come across this belief with the use of SS wire, I assume you meant Hexavalent Chromium by "nasty unwanted metals" as that is the only real one of concern with SS. However, that will only be created in excess of 3000°F, the main concern for areas of exposure would be an industrial welding environment or a large metal foundry where there is a large mass of SS being super heated for a long period of time. So, beacause of the required temperature to produce anything harmful you would have to be inhaling across white hot glowing coils as they were about to "pop" from heat stress to even begin to have a chance of inhaling anything harmful, SS is not going to release anything harmful at dry burn temperatures and even if it could get hot enough to do so the wire is such a small mass of SS the risk is reduced even further.
For the past year I have used 304 SS specifically and I do use a large gauge of 22G, I also build very large diameter coils ranging from 3mm to 4.5mm ID. With a brand new build I dry fire at roughly 100W until they are glowing orange hot and even. When I'm cleaning off a build I will dry fire my coils to glowing orange and then run them under a small stream of cold water which causes all of the gunk to slide right off my coils. After that I just re-wick and go, have not noticed any flavor changes or issues with 304 SS and I have one build that is over 5 months old, probably been dry burned 25 times and still going.