gotta try the gold plated coffee filters
Okay guys...I have found the holy grail, or as close as you can get excluding human intervention.
I had to make a trip to Wal-Mart this evening, so I was nosing around for the next mod material...then I remembered this thread.
I went over to the isle for the coffee pots (also typically where the filters are kept and found something similar to this
I happened to have a bottle of juice in my pocket, so I opened the box and put a single drop on the wire mesh...it sat there...I was like 'okay, part one down...the mesh is fine enough that the juice won't just go right through (flooding the atty)'
Then I stuck my finger on the inside of the mesh, under that drop...and it pulled right through it...okay, step two down...the mesh will wick easily enough...
Well, that was all I needed to know at that point, time to put it back in the box and drop it in the basket.
Small caveat here...on walmarts website, they have a model that is like $15...the one I bought in store was $5.
Okay, so I get home and carefully remove one of the sections and cut a piece slightly bigger than the 510 cart...(think of it as a plug, not a filler)
Then with a dry cart, I flex the mesh and put it in, so it had a concave look when in the tip of the cart.
My thought was, if the mesh is pressed against all the sides, and slightly indented, it has the tensile strength to support itself (no spring, no straw), but will still make contact with the atty for proper wicking...
Moment of truth, I removed my new 'screen' with a needle, filled the cart, and slid it onto the atty...well, the juice didn't start pouring out the air holes, that is a good sign!
I took a hit off of it and it fired to life, giving me the same hit as if I were dripping. Then I took a really long, slow pull on it (normally until the atty get hot)....another great hit...and the atty was still cool (well, cooler than it normally would be)...
I proceeded to sit back and vape on my 510 for nearly an hour and a half and when the taste dipped off, I removed my screen to find the cart totally empty...I mean TOTALLY!!!
The screen was in the same position that I had put it in and I had a monster buzz from my stock 510! So I refilled and put the screen back in...only to flood my atty (see the human intervention remark earlier in my post)....when I pulled the cart off, I saw that I had not got the screen pressed evenly along the walls of the cart...okay start again.
Grab a new atty, refill the cart again, put the screen in and check for proper seating...well that was over an hour ago and I am still getting awesome pulls off of it...gone through 2 batteries and working on a third, with just two carts...
I may start a new thread and take some pictures to post tomorrow...but I wanted to thank everyone who posted in this thread to give me initiative to try something.