Ultrasonic Cleaning of Atomizers - The VERY BEST way !!!!

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Hi Everybody,



I just wanted to share a little of my expertise with all of you. I am a
retired graduate Electrical Engineer who has spent my entire career with Texas
Instruments and Motorola working in a variety of Electro-Mechanical manufacturing
areas in which we used many types of ultrasonic cleaning equipment. I have been
responsible for purchasing many different ultrasonic cleaners some costing in
the ten's of thousands of dollars.




So when I made the journey that led me to switching over to vaping
E-Cigarette's as a substitute for my 45 year smoking habit I ran into the same
problems as all of you, particularly on how to clean and maintain my atomizers.




I had all kinds of trouble with the reliability of these things and have
revitalized many a "tired" atomizer by cleaning. Right from the start
I knew that immersing these dirty atomizers in an ultrasonic bath would
probably be the most ideal method of cleaning and after getting tired of
purchasing so many replacement atomizers for my EGO batteries I went out and
purchased a very inexpensive ultrasonic battery powered cleaner and it works
just GREAT!




As far as choosing a unit to clean these small
light weight atomizers I knew that different cleaning requirements require
different ultrasonic frequencies. Lower ultrasonic frequency means larger
cavitation bubbles and more intense cavitation implosions. At higher
frequencies, the cavitation bubbles are smaller, and although the cavitation
implosions are individually less intense there are more of them. Frequencies
below 80 kHz are commonly used for industrial cleaning applications where
contaminants are relatively heavy and the parts being cleaned are robust.
Frequencies above 80 kHz are more frequently used to clean extremely delicate
parts that require a higher degree of cleanliness and typically these type
cleaning requires more time. I was looking for the very cheapest ultrasonic
cleaner that I could find that hopefully cleaned at a frequency of around 40-50
thousand waves per second.




And I found a bargain that all of you can buy locally. It's the Haier HU335W
Ultrasonic Jewelry Cleaner-
http://www.haieramerica.com/en/product/HU335W?sessid=08b7b908cc53098fa9ffc94f4f0d135e#features



Some of the features I liked about it other than being so cheap! Was the
fact that it had a stainless steel tank and cleaned at just about the frequency
that I thought best. I bought mine at Walmart for just over $20 and it works
VERY WELL and makes cleaning atomizers a BREEZE!




With this unit I went to the liquor store and bought the cheapest bottle of
Vodka that I could buy as a cleaning medium. Grain alcohol would also work
well. I save up my atomizers and place them in a bowl whenever their
performance degrades and when I'm down to having about 1 or 2 clean atomizers left
I clean the dirty ones by immersing them and clean them for 3 three minute
cycles for a total of nine minutes - This unit has an automatic 3 minute
cleaning cycle that I use 3 times. After clean (And they will be!!) I just blow
them out thru the cartridge end and then clog the cartridge end with my finger
and suck on the battery end and "pop off my finger", doing this
several times to remove the last few drops of vodka. And that's it! No need at
all to do a water rinse which takes longer to dry and is not necessary at all.




Let them sit and dry naturally for about a day before using but if you need
to use one right away you can by "dry burning" the atomizer for about
6-7 seconds a couple of times to help dry it out and then prime the atomizer
and use a well saturated filler in your cartridge. It might take a minute or
two to get it vaping perfectly but if you are in a hurry like this it will
take off and vape like perfectly new with just a very short bit of use.




I hope this helps some of you. This method cleans better than any other
method and also has the advantage of being very "easy" on your
atomizers and helps contribute to their longevity.




Thanks Much,



Melvin - "texanandproud"


 
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billo

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May 1, 2009
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Wesley Chapel, FL
Texanandproud--

I also have used a $20 ultrasonic cleaner with a stainless steel tank. It is a different brand than yours, but looks the same and is probably the same thing. A few questions ---

Is there any preferred way to put them in the tank ? On their side ? On end ? In a plastic container off the bottom ?

I realize that ultrasonic bounces around a lot, but where does the sound originate ? On the bottom ? On the side ?
Or maybe I shouldn't care ?

Also, is isopropyl alcohol OK instead of Vodka ?
 
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To answer some of the questions I used vodka because it's not near as strong as Isopropyl Alcohol and to be honest just using H2O would probably work. In many of the industrial strength ultrasonic cleaners that I used during my career some of the transducers were of such a size that the friction of the molecules would often heat what ever liquid media was used to sometimes far in excess of 100 degrees above room temperature after 10 or 15 minutes of the ultrasonic action. This little unit might raise the temperature about 10 degrees after not too long.

As far as placing your atomizers in the little tank place them horizontally just sitting on the bottom of the tank or basket floating FREELY on the bottom. The things to avoid (especially with a small tank or unit like mine) is to not stack atomizers on top of each other weight them down with anything at all as for the ultrasonic action to work the atomizers must be able to move freely in the solution in very small microscopic pulses in response to the transducers sound waves. If they can be placed either in a basket or in the tank so that they are not wedged or piled on top of each other the cleaning action will be enhanced. Casual touching as they creep slowly at the bottom of the basket or tank is just fine though.

An inexpensive ultrasonic cleaner used this way is an ideal way to clean your atomizers. I'm sure you will be very pleased with this method. Thanks Again, Melvin - texanandproud
 

Para

Ultra Member
ECF Veteran
Verified Member
Aug 15, 2010
2,812
1,180
Texas
Texanandproud--

I also have used a $20 ultrasonic cleaner with a stainless steel tank. It is a different brand than yours, but looks the same and is probably the same thing. A few questions ---

Is there any preferred way to put them in the tank ? On their side ? On end ? In a plastic container off the bottom ?

I realize that ultrasonic bounces around a lot, but where does the sound originate ? On the bottom ? On the side ?
Or maybe I shouldn't care ?

Also, is isopropyl alcohol OK instead of Vodka ?

Careful about using alcohol....it can remove the paint and loosen any adhesive inside the atty. I stick mine on a rack that suspends them and each one is separate. A plastic tray works well too; just make sure they can't "walk" around and bunch up against each other
 

billo

Super Member
ECF Veteran
May 1, 2009
600
118
Wesley Chapel, FL
Thanks for all the answers to my questions. Yes, I can see that glue might not like alcohol, but others have recommended it.

By the way, the most useful ordinary thing my ultrasonic cleaner does is clean my electric shaver head. No, don't put the entire shaver in the water, just the head. You can't close the top of the cleaner, but this is OK. This is almost like getting a new shaver, and it's so easy to do. Beats trying to take it apart and trying to get every last hair out !
 

Rykk

Senior Member
ECF Veteran
Feb 8, 2010
72
1
Florida
Hi - I didn't see an answer to one person's question and it's the same thing I'm wondering about: Does this method actually succeed in removing the hardened/carmelized build-up on the Nichrome HEATER COIL of the atomizers? Or does it just make the atties really clean and germ-free?

If so, it should work just as well on m-series or 306 type atomizers too, right?

Thanks,
Rick
 
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