5v mod with no resistors or regulators. Awesome battery life. Cheap as hell. No soldering/epoxy needed.

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sonicares

Full Member
Mar 7, 2011
26
7
london
First of all...thanks to all the people who post on the modders section..esp puck :)

Pics first and some notes at the bottom.


































Notes:

- using 4 AA, 1.2 volt, 2000 Mah NiMH rechargable batteries. Picked them up from maplins including a charger for 5 pounds !!!!!!!!!!!!! Bargain of the century

- the battery holder is for 4 aa but it is square so two batteries sit on top of the other two. The setup is "oo" on top of "oo" instead of the usual "oooo". The holder has two 9v battery type connectors on top. I bought a wire as you can see in the pic which connects to the connectors.

- the switch is a 3A rated push button..not clicky. at all.

- There is no epoxy on the 510 connector. I drilled a hole in the box just a bit bigger than the connector and then used a condom that comes with the cartomizers. I double the condom on itself and pit the connector in it and it is an awesome fit through the box hole. very sturdy.

- after 24 hours vapng, the batteries read 5.1v and 4.2v on full load.

- there is absolutely no solder anywhere cos I dont have a soldering iron. LOL.

- for the holes in the box, I just used a small nail to make the initial hole and then widened it by rotating a pair of scissors inside it. Very ghetto but made perfect round holes.

If you got ne more Qs, shoot away.
 

sonicares

Full Member
Mar 7, 2011
26
7
london
So what's keeping the wires on the switch and attie connector ?

the negative wire is pushed in between the connector and condom ..it aint going anywhere cos the doubled up condom is very tight... the positive wire runs in the centre of the connector and at the end of it, i double it up so it wont come thru but fits snugly.
 

breaktru

Vaping Master
ECF Veteran
Verified Member
The wire doesn't know but the electricity does. You may start losing performance and could quite possibly trip the circuit due to arcing and overheating. Good job on the mod otherwise

I agree with squirrel on this. No matter how tight the wires are, there will be resistance points causing voltage drop = performance issues.
 

sonicares

Full Member
Mar 7, 2011
26
7
london
The wire doesn't know but the electricity does. You may start losing performance and could quite possibly trip the circuit due to arcing and overheating. Good job on the mod otherwise

I agree with squirrel on this. No matter how tight the wires are, there will be resistance points causing voltage drop = performance issues.

Are these verifiable facts? It is just that it doesnt make any sense to me. Assuming a wire doesnt have any give, how can solder vs twist/crimp make any difference whatsoever?
 

breaktru

Vaping Master
ECF Veteran
Verified Member
Checking for Voltage Drop. Perform under LOAD (w/ atty attached)
Check it out sonicares. And check it again after a couple of weeks of use:
voltagedrop.jpg
 
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Gummy Bear

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Oct 10, 2010
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orlando fl
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It's all a matter of contact area. A twisted solid core wire doesn't have any where the same contact area as a soldered one. It is prone to oxidize much faster. It can fail much faster if it's used around moisture or if used in rough service type jobs. It would last a lot longer if used by a programer than a plumber for sure. Now with that said, sure it will work. The question is for how long. perhaps until you make your next mod is all the time you'll need with this on.
 
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