Nice analogy Zoidiman.
Let me tell you, when my husband replaced the circuit/fuse board on our house in preparation to sell it, he was terrified. And he KNOWS what he is doing. Despite calling the utility company several times (to check that power had indeed been cut) and despite testing ALL the outlets on the house, he said that tapping into that "raw" electricity that arrives at the house to get the old one off, and to get the new one on also involved a LOT of prayer and checking of his life insurance policy. And no, he's not an electrician but he's done a lot or repairs (big and small) since youth and is an engineer so he really knows ENOUGH to do it.
You can think of a mech mod's battery as ALL the raw power that is delivered to your home WITHOUT a circuit box. It's nice to think that a lithium ion battery explosion MAY not kill you in the same way as applying direct, unmodulated electrical current to one's bodily system (yes, lithium batteries are LESS powerful than that but you may WISH they had killed you if they blow up).
People who know what they are doing tend to have a HEALTHY respect for safety precautions in a mech, for the most part. People who don't will often assume they can willy nilly sort of approach it with a certain levity, especially if they really don't know what they are doing.
Here are some main reasons I think explosions can happen: Buying rewrapped or unbranded batteries and taking the printed specs as correct. Using a mech mod without a full and complete understanding of the safety issues involved, batteries and vaping generally, and safe builds to place on said battery and/or having used other types of mods long enough (at low builds) to get careless. Improperly storing batteries for travel. Trying to revive cells that have been discharged far past useful life and trying to revive them and use as normal. Improper storage of mods. Unsafe builds to show off or attempt to win cloud chasing competitions. Not understanding that the power board on a regulated mod will cut you off if you attempt something insane, so thinking that it will be the same on a mech. Wanting to use a mech thinking that the vape will some how be better, cooler, or magic, in some way.
There's absolutely no reason that should happen if a person has been properly educated as to safety issues. I also think there are a fair number of people who think "battery" and don't realize they are dealing with a "lithium ion" battery which is a far different animal and not realizing the catastrophic things that can happen. I'm sure everyone's licked a 10V battery in their youth and lived to tell the tale. Lithium ion batteries are NOT like that, they are FAR more powerful and NEED respect, especially as one repeatedly charges them and inserts them into metal objects without much cushion, times 100 if it's a mech.
It is true that some vape stores and other unscrupulous folks will sell rewrapped batteries, will not teach about battery safety, and for the most part, the results are IMPRESSIVELY non-catastrophic in a regulated mod.
A mechanical mod has no such protections and if you don't know what you are doing you are playing with not fire, but a pipe bomb. There isn't a reason for someone on ECF that has obtained a mech mod to use it in an unsafe manner. What is particularly frustrating is when people GET that education and do it anyway. Yes, we are all human, I have been guilty of a battery "sin" or two, but I would be HIGHLY unlikely to be guilty of such sins if unregulated, it's kind of like a very scary video game, only what is happening in the game may actually happen to YOU.
Anna