Djs: Yes, yes, and maybe. The 4.2 is correct my mistake and that I'd suspect fully charged and the charger plugged in. With nearing the shut-off and getting warm I would guess it can drop to 27-30. Still no popping anywhere, flavor just as good, uniform hissing sound unless it's been in a pocket, out in the cold, and has built some condensation and might gargle a bit. With a 0.5 this range is from 36w down to less than 8 maybe, but the popping is evident right from the 35w. So I would conclude it is not wattage related.
Bunny: I thought of this too, my running lean 2stroke theory

The BVC has 4 holes on the side but there is an inner sleeve that makes two of them blind and between the inner outer cells there is a thin screen cottony material, but woven. I took a thin pin, needle like, and poked on the two holes, started with one and proceeded. This increases the
juice flow some. No difference. So I triple checked the theory, and flooded the coil with
juice and quickly put it together to minimize spilling. After some initial gargle the pop was there. These are obnoxious quick explosion like pops and they go on and on. The taste is almost non-existent.
This is all consistent with 3 different juices.
It is not like my life is ruined because of this, it is just intriguing to find the scientific explanation for the phenomenon.
I guess if they don't work I can tear them apart and see what's inside. Rebuilt them with looser cotton, burn away the hotspots, and see.
The future in
vaping, electronic injection with an ozon and antiknock sensor, and platinum coils. We are still in the pre-ww2 era carburation.