That's a great looking coil. It's impossible to tell for sure, but by looking right at the top of the coil in pic 4 it looks like the wick might be a little too loose in the coil.
I would suggest pulling that wick out and pulling a short cotton wick through that coil. Twist it enough to get it through, then untwist it and use a paper clip to poke it back toward the center of the coil from both ends. Drip on some juice and wait a bit for the cotton to swell, then see what it tastes like. If you're still getting a bad taste, I'd think it would have to be something with that atty although I'd can't imagine what it could be.
I tried that and It's still a super harsh throat hit, it feels like I'm dieing.
It might be that you are sensitive to the high iron content in Kanthal (including the A-1 formulation)
If you look at:
Specs for Kanthal A-1
You can see that the "balance" (approx 70%) of the wire content is Iron
You might try something like Nichrome 80 which is "80% Nickel, 20% Chromium"
I'm out of Nichrome 80 at the moment, but when I get some, I'd be happy to send you (for free) a small amount to play with. Just send me a PM your info and I'll hook you up.
Craig
Thanks, I hope that is the problem and I sent you a pm.
Maybe it's just the angle of the pics, but there seems to be a lot of space between the coil and the posts. The "tails" reaching out from the wick to the posts could be causing your problem. When I wrap mine, my wick/coil is closer to parallel with the posts, resulting in almost zero wire not touching the wick, and nothing but goodness.
Google images returned this pic, which is an illustration of what I'm talking about.
http://s7.postimage.org/6a8i48hln/IMG_0073_1.jpg
I thought about that too, and I've made some even nicer ones than that. They were pretty flush to the point where the coils were just far enough to not be touching.