Just wrapped some coils with the Kanthal, I think it solved my issue! I'll know for sure by tomorrow.
I have been using the Nova with the rebuilt heads using 32AWG Kanthal, Much better, no burnt taste!
So, now I've noticed I have to do about 7-8 wraps to get 2.4 ohms (seems to be the sweet spot for me). I've been using my drill to get near-perfect wraps (tightly coiled).
Is there any benefit to using thinner wire with higher resistance and fewer coils?
Thanks in advance!
Do your coils touch at all? When I wrap 7/8 times the ends touch the side of VN, I find using crochet cotton (very forgiving) helps over come this when I pick at the treads till they form a barrier between the VN wall and coil.
How tightly do you wrap?

I have an authentic VN 2.5 with zero of those issues.
This is either:
A) Knock-off or defective
B) Just a "V.N. hater thread to advertise "Yeah, I got a ______ instead."
C) Pre-2.5 issues
D) Inexperience
The 2.5 came out relatively quickly.
There is no burning with the grommet. No leaking. Any burnt taste you're getting from the wick/coil is probably due to your inexperience with tanks [no offense] (wrong ohms, wicking issues, juice viscosity, etc.) There shouldn't be any burning at the grommet.
Not to be a fan-boy about it or anything...but this makes zero sense. The OP must have an old version or a cheap knock-off. But he sounds like he knows what "the issue" is (there isn't one BTW). So IDK.
Only thing I can say is already said above: verify the make/model, don't burn the juice. There is no v 2.5 grommet burn issue even while using resistance wire end-to-end.
(BTW...doubt it's B above...but everyone chimes in with one of these posts...snide comments fill the thread rather than useful advice. lol)
So, now I've noticed I have to do about 7-8 wraps to get 2.4 ohms (seems to be the sweet spot for me). I've been using my drill to get near-perfect wraps (tightly coiled).
Is there any benefit to using thinner wire with higher resistance and fewer coils?
Thanks in advance!