DIY Box Mod Switch and Wire Gauge

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DatCloudWalker

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May 7, 2014
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Wassup yall first post here on ECF. I plan to make an unregulated dual 18650 box mod out of an old cigarette tin. This will be my first DIY experience and i was wondering what switch would be best to use. I usually vape around .16 - .3 ohm but i might even go a bit lower if i had a parallel box mod. so im worried about the amp limits in switches and the wiring. What gauge stranded copper wire can handle up to 30 amps of current maybe higher? And is there even a switch that can hold its ground under a 30+ amp load without damaging or heating? I found a 15 amp antivandal but its illuminated and id rather it not be.
 

DatCloudWalker

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May 7, 2014
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if anyone has had experiences with different antivandal switches on an unregulated mod at or below .2 ohm let me know! i want to know how they perform over time and if they get hot when chain vaping. since it will be unregulated the switch worries me the most as it will be under the most stress with its low amp rating.
 
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gandymarsh

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May 11, 2014
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I've been doing some research on switches for mechanical mods. Switches are usually rated for AC voltage. Just because it says it will handle 15, 20 or more amps AC doesn't mean it will handle high amps in DC voltage.

DC voltage is constant where as AC voltage is delivered in cycles. That's why you see AC current described as 50/60 cycles/sec.

At high amps, DC voltage can heat up the contacts causing them to burn up or weld themselves together.

One way to get around this is to use a mosfet transistor.

WiringMosfet.jpg
 

GoodFreeze

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Aug 9, 2014
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ohio
the N fet's have a higher voltage drop because your gate voltage is roughly the same as the drain voltage so I think*** it doesnt fully open. If you do low side switching with a pfet you have a voltage drop equal to current X internal gate resistance, which is typically very low. However 4.2v / 1 ohms coil = 4.2 amps 4.2 amps X a very small resistance = you still get a voltage drop.
 

Bayle86

New Member
Feb 1, 2015
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Cologne
Hey, i've been using a 16mm anti vandal momentary push switch rated at 3amp on an unregulated duel 18650 box mod for about 4 months now. since it was my first mod, i didn't use a misfit etc and the switch has worked perfectly ever since. I don't hold the switch for more than 5 seconds at a time and the switch never gets hot! I'm no expert but i do use 30amp sony VTC4's and i have never had a problem. i have built at .15 and still works fine but i don't really need to go that low so typically i stay around .5
I would suggest using a mosfet box mod so that you can use pretty much any switch you want. Good luck
 
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