It seems this thread has faded but I owe it to Hana Modz and Evolve to give an update from my recent questionable posts. So after some experimenting and research, I've managed to create a working coil and here are the tricks to using the temperature control and nickel IMO:
1) Do not preheat and mold the coil. While this does leave a potential for hot spots, the temperature control prevents hot spots from causing any issues. When you preheat and tightly push the coils together, the resistance is going to drop. Furthermore, and I don't know the technical happenings as to why, but I don't think the nickel wire likes being preheated. It believe that a slight change in the chemistry occurs. (Note: I'm an accountant, not a chemist

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2) Surface area and juice delivery is EVERYTHING. When the coil does not have adequate juice to assist the temp control in maintaining the temperature, it reaches its max temp very quickly at a very low wattage. When adequate juice is being delivered to the surface of the coil, then it can maintain its temp with a much higher wattage and in turn produce wonder vapor. When the coil is reaching its temperature at a low wattage and not producing much vapor, the DNA 40 is doing exactly what its designed to do...protect your wicking material. When you do provide good juice flow, it is
vaping heaven. Less is more when it comes to wicking with cotton. After putting a strand of Cotton Bacon through the coils and with the excess strands on both ends sticking straight out, I cut the cotton just a little bit from where it is extending past the walls of the base. Then, I tuck them down, just slightly under the coils. If you have to much cotton under the coils, the juice will not run through the cotton and deliver to the center of the coils and you will have to do a lot of dripping.
My current setup is on Tug Boat with 28g nickel, 12 wraps on a 1/8 drill bit (reading 0.28 ohms), 40 watts, and temp control set at 390. I am getting a medium warm, super dense vape and great cloud production. While it is tempting at first, I don't see the purpose of setting the temp any higher than 400. I am reading on other threads where people are vaping at 500 plus and this will burn both the juice and cotton. When you are utilizing the high wattage capabilities at 400 or less degrees, it will heat the coil very fast and produce excellent vapor.