I've found 30g to be the perfect size to build my PT coils with. 10 (tight) wraps around a 1/16" bit gives me 1.8 ohms. Put the coil in the head with the bit in place (it fits perfectly in the slots). Gently pull one of the wires and bend it up. Put the insulator on the other wire, gently tug, then bend that wire up. Install the pin, then one more "slight" pull on both wires. Look at the coil (use a bright light/flashlight) to insure that neither leg is touching the side. If it is touching, pull on that wire again to get it straight. Cut the excess wire (as close as possible). Install the chimney then install the coil in something to check resistance. If OK, remove the chimney and install the wicks. Check resistance again after completely reassembled.
Hope that helps.
Edit: I always remove the chimney before checking resistance (with no wicks in place).