I'm thinking about adding a center hole on the bottom now. I'm not sure how big I want to make that hole tho.
I don't know if the battery orientation is reversable in a SB, but for a 18650, a hole approximately 1/4 inch at the opposite end of the atty (bottom) with the positive end of the battery in close proximity would be plenty. Also might be a good idea to heat shrink the battery before doing this, as that shrink that's on batteries was never meant as a wear guard or insulator..its just so they have something to put the logo on with..that size heatshrink (3/4") is available all over ebay for cheap...
so to review...a single 1/4"hole approximately (3/16 would be adequate, less probably not) at the bottom with the battery in reverse (to put the vent close as possible to the battery's vent..which is the positive end) and some ruggedized battery wrapping cause what comes on batteries is crap..and you're set. A hole that size could never let the pressure climb in such a way that there would be an explosive event....but you have to consider that if anything flies off the battery and blocks or partially obstructs the hole, then you might be back to square one...which is why i always use several smaller holes in my mods..cheap insurance as long as two of the three or however many holes add up to adequate venting.
If there's a spring on the bottom end, so much the better, because that spring will almost certainly not be fully compressed, and if the battery is properly heat shrunk and oriented backwards there should be a nice "screening effect" with the spring running interferance for flying bits if any..allowing wide open access to the vent.
if the the battery is in positive first (toward atty) and it erupts, its going to propel itself in the direction of the base..effectively blocking the vent (should you drill one) and also since the battery may swell (blocking gas exit beside the battery) the "pipe bomb effect" is more likely even with a vent as there's too many ways to seal it up.
Containment is the first requirement of a good bomb, followed by burning speed and gas volume...the the battery offers a high speed achievement of gas volume...giving it containment is asking for a bang lol. The key is to never let it gain containment
There's also a good argument for putting the holes radially around the base instead of on the base..as a single hole will create a rocket..whereas several around the bottom makes a rocket with small jets that go nowhere...I imagine with enough pressure, it could rocket into your teeth or mouth causing bad things to happen...smaller radial holes wil put it in "stationkeeping" when it vented..unless several on one side were plugged..but it wouldnt rocket *toward* you..which is also bad.
I'd vote for radial holes 1/8" and about 5-7 of them rounded with a counter sink they'd accent the device i'd think..but then I'd vote for reverse orientation of the battery and a little better heat shrink if youre going to count on it as an insulator (reverse oriented batteries have ground (battery case) seperated from positive (device case) by only the thickness of that impossibly thin heat shrink thats not rated or designed to be an insulator and is frightlfully easy to damage...some batteries dont even have full coverage of it.
My $.02
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