Hi folks, a very basic question- how do you know when to change the coil?
When I did a lot of building with Kanthal, two problems popped up. One I was seeing reports of rusting. Some had very good pictures and it clearly looked like rust. Although what I was having a problem with was Kanthal breaking. Yes I was out somewhere and suddenly the coil just snapped in two.
I grabbed a microscope and lo and behold, dry burning and getting rid of hotspots causes Kanthal to crack. And inside of the cracks, I had seen rust forming. And after three good burns, Kanthal 28g was so brittle that it could suddenly break in half.
Other wire types like NiCr, Ni200, T1, SS, etc I haven't seen any problems whatsoever. Nor am I convinced that all Kanthal is that way, since some I don't have a problem with. And some Kanthal taste like iron to me and some doesn't.
Plus you didn't mention the wire type as that makes a difference. Some are easy to clean and some not so much. Plus you have to add the cost. If a 4 inch wire you wrap into a coil only cost 5¢, why do you bother cleaning it?