I discovered the biggest part of my problem tonight: for some $#$%& stupid reason, the factory default on this Sigelei was "Mean" instead of "RMS" so it was pumping out a great deal more power than the set voltage or wattage would seem to indicate. Fixed that. I'm still having a little bit of a problem with my Hypertank2, but that's a protank coil, and those are just not as good as the T3S coils, for reasons I don't understand at all; visually they appear almost identical.
I'm not using any NR wire, as I've heard that welded wire can actually introduce tiny metal particles to the vape. I'm not seeing any problems with my insulators, but I'm sure they do wear out, they're really not that large to start with, and all that popping in and out must surely wear them out eventually, nevermind whatever the heat is doing to them. But you can buy those insulators for $6 for a 10-pk, at LightningVapes, so I'd rather have to replace them occasionally than worry about metal fragments.
However I agree wholeheartedly about the microscopic size of these T3S heads and coils; as I said, after I get it wrapped with the number I want, I have to check it with a magnifying glass to be SURE the correct number of wraps is actually there.
But, even when I do eventually go to a "real" rebuildable, I expect I'll keep using the 32ga wire, because of wanting higher resistance, to save amp drain/battery life. Long battery life was the whole reason I wanted a removable battery mod, so it seems stupid for me to use coils that will waste it, with a vape that may be so hot (due to the LR) that I won't even like it.
I still didn't get that ekowool, even today. I contacted Sean at Lightning Vapes to find out if he had any more info than the tracking page, but he didn't; however he did say that if they don't turn up tomorrow, to let him know and he will expedite a replacement order. Now THAT is customer service!!!
Andria