Finally needed to do the o-ring mod. Easiest thing yet. Here is what I did: used an o-ring with ID 5/32 and OD 9/32 from a set I have from Harbor Freight. Used a dental pick to pull up on the pin, then used it to pull out the stock white o-ring. Then (without cutting th o-ring at all) I got one side started and while holding up the pin with one pick, used another dental pick to push it down all the way around. Went down no problem, then pushed the pin down until seated. Tightened a vivi nova down fairly tight to make sure the pin was seated as far as possible, and it was fixed. No cuts, completely sealed, and really easy.
Yes, I know I am just repeating the obvious, but this is what I wanted to add since I really couldn't find a direct answer anywhere and wanted to let others know. Since I have disassembled and fixed plenty of batts, I know that the pin can be pulled out really far, but I wanted to know how far on the Vamo. If I screwed it up, I would just re-solder it, but I didn't want to have to do that, and didn't.
Therefore: pull the pin up pretty far (I am talking about the v5 model) and you will have plenty of room to fit a complete o-ring around it. I pulled it up to almost where the bottom notches are. If you only pull it out a little, it is going to be more difficult, I was able to do the complete procedure in about 3 minutes, and I wasn't rushing it either. Couldn't believe it was that easy after hearing fellow forum members having a tough time. I think it has to do with the amount of space you give yourself with the pin. Remember, I used 2 curved tip dental picks, they are small enough to get two in there and the curve helps hold the lip of the pin better.
Good luck, and I hope this helps someone. BTW, I checked the ohms that the Vamo gave me with the fix against a meter, and they were spot on.
I did this before I read Jimsmith94's piece, but just wanted to let everyone know that it works that way, is easy, and to give the specific ID and OD in case anyone has some extra o-rings lying around, or were just wondering.