A method for easily cleaning, reconditioning and refilling cartomizers.

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noo

Full Member
Mar 24, 2010
50
1
USA
I have been meaning to write something about this for a little while now, but have been busy. I believe I have developed a method for maintaining proper draw, performance and juice capacity for many refills of a cartomizer. I have tried this on both standard KR808 carts and premiums, with good success. The premiums, especially when paired with the "easy flow" auto batteries (it seems like they were designed for eachother) taste new each time, and don't seem to get that difficult "refilled cartridge" draw most of the time. In addition, I have not burned up a single cartomizer since doing this - and trust me I have tried on purpose. I stopped even looking after tearing apart 3 bone dry cartos that had minimal discoloration on the cotton wrapper.

So here we go, it is really easy:

Step 1: Wash your cartos in whatever manner you choose. I soak in ISO over night and then rinse out under warm water. Sometimes I just rinse If I need a quick fill.

Step 2: Get some disposable "proxabrushes" from the oral hygene aisle. Get the smallest ones. Example here: Amazon.com: Butler G-U-M Proxabrush Travler Nylon Coated Wire Tapered Head - 61614RN, Carded - 1 Ea: Health & Personal Care

Step 3: Firmly but gently brush out the inside of the atomizer end, and then brush out the inside of the batting from the mouthpiece side. You will see that even after washing, a bit of dark residue come out on the brush. This crap gums up the cotton, preventing it from wicking juice from the polyfil. The wire coil gets covered in gunk as well and has to get much hotter to vaporize the liquid, resulting in poor performance. This process also helps keep the "air hole" nice and open.

Step 4: Instert a 2 ince piece of insulated 22 guage wire into the battery end, and gently push it all the way through to the other end, so that the carto is threaded onto the wire. It should seal the atomizer end pretty well, and also prevent juice from flooding into the air channel as you fill. Drop in about 25-30 drops, 5 drops at a time until the juice no longer absorbs. Sometimes dry juice residue get stuck in the polyfil and the clean carto will only take 10-20 drops. When this happens I slide a pin down between the metal and the polyfill to allow the juice to flow to the bottom.

Step 5: When you are confident that you cannot fit any more juice in, remove the wire. If you overfilled and the juice floods the atomizer DO NOT WICK IT OUT BY TWISTING A PAPER TOWEL AND SHOVING IT IN THE BATTERY END!!!!!!! this can cause the cotton to become too dry, and is a quick way to mysteriously have a freshly filled carto burn up. Instead, use the proxbrushes as before to gently pull the excess juice out of the air channel and atomizer.

Since i have been doing this I have had good luck refilling my cartridges 10+ times. I think the proxabrushes and the wire plug are important for keeping the air flow and juice wicking properties consistent. Let me know what you guys think.
 

noo

Full Member
Mar 24, 2010
50
1
USA
thanks noo.. this sounds very interesting but I don't follow everything. This would make for a nice video so we could all see how this is done..

Yeah, I can do that. I will post one a bit later.

Basically you are shoving a tiny dental pipe cleaner down into the air channel from both sides of the carto, and then filling it in a manner that prevents the channel from flooding with juice until you remove the wire, allowing all the polyfil to get saturated.
 

thebat1

Senior Member
ECF Veteran
Mar 11, 2010
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Step 1: Wash your cartos in whatever manner you choose. I soak in ISO over night and then rinse out under warm water. Sometimes I just rinse If I need a quick fill.

Step 2: Get some disposable "proxabrushes" from the oral hygene aisle. Get the smallest ones. Example here: Amazon.com: Butler G-U-M Proxabrush Travler Nylon Coated Wire Tapered Head - 61614RN, Carded - 1 Ea: Health & Personal Care

Two questions? what is ISO???
and can you get the PROXABRUSHES at Walmart?

thanks I would like a Vid also.. :) always good to see it done..
 

JLeigh

Super Member
ECF Veteran
Sep 8, 2009
479
0
52
Wisconsin
I think I understand: wash it how you usually do, then take that little brush and gently scrub out the middle tube from both the battery end and the mouthpiece end, and then before refilling, take a wire (I think I have a large paper clip that I can unbend that would work for this), and thread all the way through the hole to the end. Then refill as many drops as it will take. Do I have that right?
 
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