(Began as a reply in another part of the ECF forums; slightly modified here)
Mixing is good. My own e-juice calculator is just doing the calculations in my head (or with a standard calculator) with a few notes on paper. Because of this, I strive to end up with juice formulas as simple as I can make them. My current "formula" is two parts of a weak nic base mixed with one part of a stronger nic base. It's hard to get much more simple than that.
My own e-juice is very strong (65 mg/ml in 68/32 PG/VG), so yours might be something more like one part nic base, 4 parts PG and 5 parts VG. I find that the actual PG/VG ratio is really not very critical, so if you have found that you like mostly-VG juices, then probably anything between 60% and 80% VG will work for you. This lets you choose an easy-to-mix formula that ends up anywhere in that range.
Nicotine content is likely a little more critical, especially if you want fairly low amounts of nicotine. Still, if you are aiming for 12 mg/ml (for example) you will probably be able to use anything from 10 to 14 mg/ml (roughly plus or minus 15%). Again, this lets you choose a mixing formula that is less complicated than some "exact" formula that calls for mixing 13.243574 ml of PG plus 47.9846584 ml of VG and 4.73642 ml of nic base.
If you like e-juice that is mostly one or the other of PG or VG, consider getting your nic-base in the carrier that you want the least of in your final formula. For instance, if you want to end up with 10 mg/ml nicotine and 90% VG, get your nic base as 100 mg/ml nicotine in 100% PG. Then you would just have to mix one part of your nic base with nine parts VG, and voila! there is your e-juice with an easy to mix formula. You could use the same method to end up with 20 mg/ml nicotine and 80% VG by mixing at one to four.
My point is: it is MUCH more important to end up with a simple formula than it is to hit some exact PG/VG ratio and nic strength. For one thing it will make it MUCH less likely that you will make a mistake while mixing that means you have to toss a batch of juice, or (worse) maybe spend a few weeks wondering why vaping is not satisfying your nic craving (or maybe making you slightly nic-sick for those weeks).
As far as mixing by weight vs mixing by volume: PG, VG, and nicotine are all close enough to 1 gram/ml (SG of near 1.0) that it makes little difference, especially if you take my suggestion that exact ratios are fairly unimportant. What you are aiming for is a simple to mix formula that works for you. What do you care about exact numbers as long as you are satisfied by your result? And that you can mix it week after week, month after month, without making mistakes or sweating over amounts (or weights) too small to really matter.
Mixing is good. My own e-juice calculator is just doing the calculations in my head (or with a standard calculator) with a few notes on paper. Because of this, I strive to end up with juice formulas as simple as I can make them. My current "formula" is two parts of a weak nic base mixed with one part of a stronger nic base. It's hard to get much more simple than that.
My own e-juice is very strong (65 mg/ml in 68/32 PG/VG), so yours might be something more like one part nic base, 4 parts PG and 5 parts VG. I find that the actual PG/VG ratio is really not very critical, so if you have found that you like mostly-VG juices, then probably anything between 60% and 80% VG will work for you. This lets you choose an easy-to-mix formula that ends up anywhere in that range.
Nicotine content is likely a little more critical, especially if you want fairly low amounts of nicotine. Still, if you are aiming for 12 mg/ml (for example) you will probably be able to use anything from 10 to 14 mg/ml (roughly plus or minus 15%). Again, this lets you choose a mixing formula that is less complicated than some "exact" formula that calls for mixing 13.243574 ml of PG plus 47.9846584 ml of VG and 4.73642 ml of nic base.
If you like e-juice that is mostly one or the other of PG or VG, consider getting your nic-base in the carrier that you want the least of in your final formula. For instance, if you want to end up with 10 mg/ml nicotine and 90% VG, get your nic base as 100 mg/ml nicotine in 100% PG. Then you would just have to mix one part of your nic base with nine parts VG, and voila! there is your e-juice with an easy to mix formula. You could use the same method to end up with 20 mg/ml nicotine and 80% VG by mixing at one to four.
My point is: it is MUCH more important to end up with a simple formula than it is to hit some exact PG/VG ratio and nic strength. For one thing it will make it MUCH less likely that you will make a mistake while mixing that means you have to toss a batch of juice, or (worse) maybe spend a few weeks wondering why vaping is not satisfying your nic craving (or maybe making you slightly nic-sick for those weeks).
As far as mixing by weight vs mixing by volume: PG, VG, and nicotine are all close enough to 1 gram/ml (SG of near 1.0) that it makes little difference, especially if you take my suggestion that exact ratios are fairly unimportant. What you are aiming for is a simple to mix formula that works for you. What do you care about exact numbers as long as you are satisfied by your result? And that you can mix it week after week, month after month, without making mistakes or sweating over amounts (or weights) too small to really matter.