Take the cap off and fire it for a few seconds to see where it's glowing. You have a hot spot somewhere. It's probably the legs, usually the top leg. You want to decrease the diastance the wire has to travel from the wick to the center post. A few fixes for this: 1) when wrapping to the top coil and securing to the center post, wrap it in a S shape, around the wick and to the far side of the center post, 2) secure wire to the center post tightly, 3) try leaning the wick otwards the center post, without touching the wick to the center post, 4) pinch the top coil so that the wire comes off the wick looking like a "Q", 5) after wrapping the wire around the center post, take wire and wrap in tight circles like a micro coil around that top leg. Just a few of the tricks I've read about on ECF. Good luck.