I'm just a touch over 1.5mm per that great chart you gave the link for..... thanks for that!!! Gonna save that one. I like an airy draw and hence that larger size fit the bill for me. I don't think I'd go any bigger. Some devices I've tried are like pulling a frozen malt through a cocktail straw. That is a little too tight for me...lol.
I too have settled with 32 awg Kanthal and the 400 mesh. But, I am curious to try the 500 just for snickers. Where will this mesh thing end? I'd swear I saw a reference to 1400 mesh somewhere. It had to be a typo. My big worry is inadvertently causing damage to my VV PV with some of these very low ohm coils. I'm spending quite a bit of time calculating watts and amps. But what the heck.... it's helping refresh my math skills which were never top notch to start with..........lol.
Here is a chart i posted in past in one of Stormy's threads res per inch of wire.
I take no credit as this was something TomCatt posted while back in the modders section that i enjoy.
Kanthal Grade----- A-1 ------ A -------- D ----- Nichrome 60 -------- Nichrome 80
30 awg (Ω/in)----- 0.7 ------ 0.7 ------ 0.7 -------- 0.6 -------- -------- 0.5
31 awg (Ω/in)----- 0.9 ------ 0.9 ------ 0.8
32 awg (Ω/in)----- 1.2 ------ 1.1 ------ 1.1 -------- 0.9 -------- -------- 0.9
33 awg (Ω/in)----- 1.4 ------ 1.4 ------ 1.3
34 awg (Ω/in)----- 1.8 ------ 1.8 ------ 1.7 -------- 1.4 -------- -------- 1.4
35 awg (Ω/in)----- 2.3 ------ 2.2 ------ 2.1
36 awg (Ω/in)----- 2.9 ------ 2.8 ------ 2.7 -------- 2.3 -------- -------- 2.1