Why are the IMRs safer? Have you seen or read any real reports of folks having problems with standard 14500's? If you happen to have a bad charger, without a protection circuit to cut off the volts what's gonna happen with that IMR as it cooks?
Have you seen the most notorious example (maybe the only) of battery failure on these forums? It's a
IMR 18650.
http://www.e-cigarette-forum.com/fo...-battery-failure-imr-18650-a.html#post3265928
And when it comes to heat, you make it sound like some sort of old's wives tale. If you understand how these linears work, it's obvious the heat is real and with fresh cells can be quite extreme. A linear has to burn off/dissipate the excess as heat. If you have 8V in and you have your output set at 4V, the difference of 4V is being converted to heat in the regulator just like the output 4V is being converted to heat by the atty. That is also why linears are so inefficient. Instead of dole out what's needed line a switching reg does, it just burns off the difference between input and output.
These linear regs need to breath, need some air and a heat sink. They should not be 'potted' with some insulating layer of goo. And as far as I can tell MadVapes is probably using hot melt glue, not silicone.
This is the copy from their 5V how-to.