Boosted vs Regulated

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slimest

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Don't rule out looking at different battery types.
There is some interesting stuff out there these days in a wide variety of shapes and sizes.

Just to get the creative juice flowing:
12v Lithium Polymer Battery-12v Lithium Polymer Battery Manufacturers, Suppliers and Exporters on Alibaba.com

It might be easy to buck a 12v battery, easily stay in a 5 to 6 amp area of max operation (You probably won't need more than 4), AND have something that's not too big/heavy, has plenty of mah, and easier to charge?
This is not so easy. To charge these batteries you need an awkward and expensive balancing charger.
 

Credo

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Even if these batteries have a protection board (I doubt it), it is not usable for everyday charging. Only for protection against extremal situations.

Shucks, I was being hopeful :)
One cool thing about the industry these days...it's so competitive that if enough people petition enough companies to integrate such circuits into a pack...it could happen in no time flat.

More and more demand for smaller devices to be smashed together from prototype to store shelves in a matter of weeks.
 

CraigHB

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The 12V Li-Ions are 4 packs of 3.2V LiFePO4 cells which are considerably bigger for the same charge capacity. They have lower energy density than the LiPos. There's no reason to use a 12V pack when you can use a single LiPo cell for boost or a dual cell LiPo pack for buck. People usually use the 12V Li-Ions to replace lead-acid batteries. They're popular for motorcycles because they offer some weight savings.

It's possible to get LiPos with built-in protection circuitry, but not with higher discharge rates (or C ratings). Most of the protected LiPos are 2C so if you used a 1000mAh cell, for example, you'd only be able to get 2A out of it. Though, you could probably get by with a couple protected LiPos using a buck regulator. The ones with the higher rates needed for boost are typically not available with protection. It's pretty much the same situation as protected round cells versus IMR round cells.

The LiPos for RC model applications are the best fit for the lowest cost, though the C rating is at least double what's needed. Energy density is traded off for higher drain so, if possible, it's better to use only the required C rating.

LiPos have limited availability in small quantities. There's nothing inexpensive that I've found around 10C which would be the ideal drain rate (like an IMR round cell). BatterySpace sells 10C LiPo cells individually, but they're pricey. Single LiPo cells and 2S LiPos are available from HobbyKing for cheap, but they're 20C minimum. If I could find a 10C cell around 2500mAh for cheap, I'd have the the perfect cell for a booster. I'm using the 20C 2200mAh individual cells from HobbyKing right now. I'm always on the lookout for a cheap 10C LiPo, but that's a rare bird.
 
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