I want to start rebuilding but a torch is something I don't have neither can I get one. So I'm wondering if it's ok to not torch it before using.
Yes I agree, thinner wire is more of a pain.There u go, it seems you use the "Mechanical Work" to lock in the shape of the coils. A small pair of pliers works well as well to hold the wrapping lead. My brother has the tendency to make too many wraps and then he unwraps a few too so you're not the only one. I, personally, have yet to use anything bigger than 28 regular kanthal because I got 100' for like less than 8 dollars and that stuff will last me for ever. I do hear the wider wire can be easier since it's less "Springy" and it normally just STAYS there where you put it.