Just curious why you don't want to give micros a try. Wrapping with tension is just about the easiest and repeatable method out there.
Thanks scrappy for the nod. Nuke 'em from orbit, it's the only way to be sure.
Tension winding (stretch) vs. hand-wind and torch (forming) are two ways to create a coil in physics terms. You can't wind a coil any tighter in mechanical terms, period, than with tension. Tightest coil in the universe (two objects cannot occupy the same space). Secondly, once you reach that point (adhesion) and it doesn't require much energy at all the coil wants to be a coil (think screen door screen). This aids the formation of the alumina oxide layer during pulsing (compromised by torching in conventional micro's) that makes a contact micro coil possible. No torching is necessary, at all. Here's an illustration of a 30-second wind
In other words, anything less than perfect contact is to a degree, less efficient. You lose a percentage of heat transfer efficiency. That translates to less vaporization at the wicking surface. It depends upon how many imperfections are present in the wind. The fact is most are to small to be seen with the naked eye; but, they may be numerous. Even to the point of producing uneven turn shorts and hot leads
despite compression, regardless of torching. Yet, the coil may behave like a microcoil exhibiting "the effect". It will just be inefficient and if so will likely disappoint. You can just ignore that reality and throw more watts at it which is what most folks do. Or, you can create the optimal platform for your build with tension.
I hope you all give it a shot. It's accomplished in seconds and a host of related problems like
hot leads largely avoided by producing the geometry that nature loves symmetry.
See "tension" on the thread
http://www.e-cigarette-forum.com/forum/clearomizers/486794-protank-microcoil-discussion.html for more info.
Good luck.
