I read about tank won't fire anymore problems, and my initial reaction is also along the "must be the battery" lines, However, the details you've given us don't actually quite line up with issues from a single battery's pin being squished down. I want to make sure I'm correctly understanding this situation.
- Your mini aerotank used to work on multiple ego-threaded batteries/mods but doesn't behave correctly anymore on any of your batteries, right?
- You tried changing the core/head but that didn't fix it, right?
Does the "new" core/head you've tried instead appear to be the exact same size as the old, suspect one(total height and width, heights and widths of the various sections, etc. - all that looks an exact match vs. just kinda alike?) Were they both from the same pack of refills? I'm asking to rule out the possibility that you've somehow managed to get an incompatible type of new core in there by mistake. Were the coils brand new, brand name? Are you using clone replacements? Are they already used, and you're cleaning and/or rebuilding them some way or other?
- The "ill get one puff and then nothing" behavior you mentioned earlier - is that consistent behavior? When you try various fixes, do you always get one puff and then no more, or sometimes does it fail in a different way, e.g. not even that single puff or a few puffs before nothing? I'm asking in case there are details that give hints to the problem's source, but it's understandable if you can't remember for sure what worked how and when.
- The failure details are exactly the same on different batteries/mods you try, or is the failure slightly different from one battery to another?
Please answer as many of those questions as you can. Also, more details about the models/brands of the batteries/mods you're using with this uppity mini aerotank might be useful. Could we have those, too, please?
Maybe one is a model that reads Ohms, too? *fingers crossed*
If it was the rather common issue of a squished down pin on a battery then I wouldn't think you'd get failures when trying to use the tank/atty on the other batteries, too. Unless you somehow managed to squish
all your battery pins at an equal rate over time to result in them failing together. Seems unlikely. Similarly, while rechargeable batteries DO wear out and stop holding a charge eventually, it seems unlikely you've managed to max out each of their rechargeable lives at once. Hmm, I mean
zero offense by asking this, but ... the batteries you're testing on ... they're all recharged, right? This isn't a case of you've managed to slowly use up the charge on all of them over time without getting them charged back up? An ego battery very near the lower end of it's charge could certainly behave like giving one puff and then stopping. Do you use the same charger for all your batteries? Could it be an issue with a failed charger giving a false indication of a finished charge? Any chance you have a multimeter or something around to test DC voltage in the range of say, 1-10 V? It needn't be anything suitable for higher voltages or AC for our purposes here.
If it was a problem with the installed core then changing the core should've solved the problem or at least changed it. Unless you've got a whole batch of wonky cores. Too low a resistance on the coils and ego batteries' protection circuits should simply refuse to fire it at all; that's the safety circuitry. Too high a resistance and you'd get effects more like it taking a really long time to produce just a little bit of mist. "One puff and then nothing" could, theoretically, be a case of the coil quickly burning out, like a circuit box fuse when you plug too much in or an outlet gets wet or something. But with the problem appearing over multiple stock cores and ego batteries ... this, too, seems unlikely.
One random thought ... on the stock Kanger cores I've seen/used with my mini Aerotank, there's a little rubbery o-ring just below the table of the core. It's meant to serve as a seal between the aerotank's base and the bottom of the core, just around those threads where you screw the core into the base. Is it possible you've somehow managed to get an extra one, perhaps from removing an old core, stuck on the base? Could there be more than one of those little o-ring seals trying to stack/squish on top of each other when you screw new cores in now? Such a situation
might create an issue where it's actually the positive post/plug/pin at the bottom center of your assembled tank which sort of "creeps up" instead of the battery's positive pin "creeping down." Seems a very long shot, but check for an extra o-ring stuck in the base while you're checking other stuff?
I'm sitting here with my working tanks and mods, finding your problem perplexing yet interesting. I'm curious to find out what's going wrong! But I suspect I'd be a lot more anxious vs. fascinated if the problem was restricting my own ability to vape. You do have my sympathies! GOOD LUCK!