Kanthal vs nichrome

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HillBill

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kenetix

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nickel-chromium is the oldest resistance heating alloy, the first patent being issued in 1905. Later, other formulations were developed which contained iron as a part replacement for the nickel. Nichrome elements are commonly used in kilns which are not required to operate above temperatures of 1100C. Above this temperature the element life very rapidly diminishes. Consequently, nichrome elements tend to be fitted in low temperature kilns. blah blah blah blah

Kanthal wire is an alloy of iron, aluminum, and chromium. It was first introduced in the early 1930s and enabled a substantial increase in the maximum temperature of metallic heating elements. blah blah blah Kanthal a-1 is used in temperature to 1300c.

The useful life of kanthal a-1 and kanthal af is between 2 and 4 times longer then that of NiCr alloys depending on the working temperature. Kanthal wire should last 3000 hours compared to 1200 hours for nichrome at 1150c.

So kanthal is more durable, though a noted disadvantage is kanthal is soft when hot and can lose shape or become brittle when cold vs nichrome

this info is from "The electric kiln: a user's manual"
 
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