I'm new to the Zap and rebuildables as a whole, although I've been vaping for a couple of years, but I'm confused. Are you using the the XC-116 by itself, with the coil wrapped around it? Or using it as a core inside the SS? I have 3 feet of the XC, but mo SS. I'm not thrilled with the flavor of just ceramic. Thanks for your help in advance.
dvs_taz,
OK - the simple part first. I started with a 3" sample I purchased from RBA which turns out to be a little more than enough to make two complete wicks. When it work so well I order a 3' section from them which should keep me in business for a very long time because the stuff just holds up so well.
Now for the details of what I did:
1. I had been using the solid ceramic wick and didn't care for it and mostly because of the delay when firing the unit for the ceramic to heat up. I would get several not dry but just empty hits.
2. Then I decided to try cotton as others suggested. I did this my twisting the solid ceramic wick back and forth working it up and out of the coil and ZAP base. (the success here will depend on how tight your coil is on he solid ceramic.) it the coil will not allow you to pull out the solid ceramic you may have to wind a coil and put it in the ZAP with no core. In my case it came out and left the coil intact (2.4 Ohms). I then rolled some cotton from a cotton ball to a couple of inches long and a smidge under 3mm or 1/8 inch. Then kind of screwed it into the coil and continued until the cotton wick reached the bottom of the tank and cut off the excess cotton about a 1/4" above the coil. The cotton worked well but I wanted something that would last longer. By the way it is very easy to replace the cotton at will by just pulling straight up. When it is wet with juice it slides right out.
3. Then I received the XC-116 sample opened the ZAP cap pulled the cotton out and screwed in the 116 material like it was a screw taking advantage of the "thread" effect of the coil. The sample piece was then cut about 1/4" above the coil and good to go. So simple answer is I am using the 116 all by itself. I would suggest if you have to, to wind a coil on an 1/8" (3mm) form. Install the coil and from there install the coil and screw the 116 material down into the coil and tank and then trim off the excess. If you wind the coil on the XC-116 you stand a chance of strangling the wick. After I put the 116 in I took my blunt filler needle and carefully pushed it down the center of the 116 material and wobbled it a little to make sure the center hole of the material was open and that the outer surface of the 116 was flush up against the coil.
Doing it my way leaves the hollow center of the XC-116 open and it kinds of works like a Coffee Pot percolator. So When using the ZAP don't tip it up above level or you may get a little too much juice flowing down the center of the wick.
This morning I had been using my Tesla with a Kanger Pro Tank II. When I saw your post I went and got my ProVari with the ZAP and XC-116 wick. The unit had been sitting in a vertical position from sometime last night until now but fired right up with no fooling around to get it to start wicking it just started working from the get-go. The other thing I have noticed about the XC-116 is it doesn't seem to gung up like regular flexible ceramic wick material. By the way I have the ZAP loaded with HHV "Legend" 50/50 PG/VG which is a NET and NETS are notorious for gunging up wicks not to mention juices with a high ratio of VG but doesn't seem to be a problem for the XC-116.
Anyway I am sure this is more than you wanted to know but if you still have questions... "Fire when ready Gridley"
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