PERFECT micro coils - start to finish video using the darkzero coil jig

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pmcode

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Back in the day, we used to use one of these:

View attachment 250336

To make these:

View attachment 250337


It was super easy to do, inexpensive, and accurate with a little practice. I checked out mine and it is for smaller diameter post but the wire gauge looks about right. I am going to see if there are any available for an 1/16 inch (approx) post.

BINGO. !!.... I haven't finished reading the rest of this thread, but wire wrap tools are also made in a "pistol grip" trigger pull, set to wind a certain number of wraps with each trigger pull.

Like this one: OK INDUSTRIES G200/R3278 - OK Industries Wire Wrapping Tool, Lexan, 18 - 32 AWG

Think I might even have one in my junk drawer.
 

Vapolith

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malkuth

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BINGO. !!.... I haven't finished reading the rest of this thread, but wire wrap tools are also made in a "pistol grip" trigger pull, set to wind a certain number of wraps with each trigger pull.

Like this one: OK INDUSTRIES G200/R3278 - OK Industries Wire Wrapping Tool, Lexan, 18 - 32 AWG

Think I might even have one in my junk drawer.

I actually have one of those. The bits for it are quite expensive (especially considering you can get the manual tool from Radio Shack for $5). In addition, the center post (that you wrap the wire over) is smaller than 1/16 inch. (This is with a tool that is sized for 30awg. I thought about getting some posts to wrap over, but have not tried that yet. I know you would have difficulty using the square posts that this tool is designed for. The difficulty will be getting the coil to slide off, once you got it wrapped. They are designed to prevent the coiled wire from slipping off, once you have wrapped it on the post. BTW, I posted a link to Telephone Tools in Georgia earlier in this thread. They actually carry an electric model and it uses the same bits as the squeeze one.
 

MamaTried

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I actually have one of those. The bits for it are quite expensive (especially considering you can get the manual tool from Radio Shack for $5). In addition, the center post (that you wrap the wire over) is smaller than 1/16 inch. (This is with a tool that is sized for 30awg. I thought about getting some posts to wrap over, but have not tried that yet. I know you would have difficulty using the square posts that this tool is designed for. The difficulty will be getting the coil to slide off, once you got it wrapped. They are designed to prevent the coiled wire from slipping off, once you have wrapped it on the post. BTW, I posted a link to Telephone Tools in Georgia earlier in this thread. They actually carry an electric model and it uses the same bits as the squeeze one.

i couldn't find a bit small enough for the Radio Shack one to fit over. might be ok for nano or pico coils... the Lonard one will fit a 1/16 bit and can use 28awg- maybe larger but that's all i tried
 

Filthy-Beast

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Got my DZ Jig last night. It's perfect and functions better than I anticipated. I'd tried making a jig out of wood and have been using a small c-clamp. I was even going to try the twirly thing with the DZ jig but no need to.

It simply produces perfect coils. My coils come out way better than before and it's very easy to do. I struggled to keep the wraps tight and not over lapping with the other jigs I'd made. The DZ jig just lays them down perfectly, looks like I had already heated and squeezed the coil.

This is 10 wraps with 28ga kanthal fresh off the spool with no preheating done to the wire.

Thanks DZ for the perfect tool!

IMAG0139-L.jpg
 
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