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gdeal

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Its all in the thread somewhere....The screw is drill out with a 1/16th bit. The delrin insulator is drilled out with a 11/64th bit (or just approx a match to the screw size), then its self threaded by the screwing the screw in. Not much more to show.

X3ys4NL.jpg
 
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rob33

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How exactly did you modify these 510's to have the pass-through positive pin for the juice flow?


Thanks,

I think you missed where the FDV atty pin was swapped out to be used for the negative battery post and replaced with the vented screw. Sorry for jumping in Gdeal thought that may clear it up.
 

turbocad6

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drilling through something like this seems like it shouldn't be so difficult but I've been trying to do this consistently well for a long time now and let me tell you, even with a drill press and a mill and a lathe, it's still a biatch. the problem I always have is the bit is so thin that it invariably flexes slightly on entry, and this slight flex winds up making the hole not go perfectly straight through... once you start trying to go through a tiny screw like this for an inch or so it almost always winds up going off center on the exit. drives me nuts, it shouldn't be so hard to make a straight through tiny hole like this but even with good equipment and tooling, it's not. I wish I could figure out a way to drill a tiny screw perfectly each time but man I've tried almost everything and it still winds up being either hit or miss...
 

Alexander Mundy

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Are you saying I can use my spare Reo pin?

It is not an easy thing, but yes. It involves cutting some length off the very thick and hard SS Fatdaddy body and filing it flat and square, precisely honing the Fatdaddy plastic center piece to the Reo pin, making a power connection piece with a hole precisely honed to the threads of the Reo pin so that it will just fit over them with a little bit of force, and cutting down the silicone insulator. Getting any of the tolerances off will cause leaking. If you try this, get some extra Fatdaddy's you will more than likely need them.

20140701_115256_zpstlxqbalm.jpg
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Alexander Mundy

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drilling through something like this seems like it shouldn't be so difficult but I've been trying to do this consistently well for a long time now and let me tell you, even with a drill press and a mill and a lathe, it's still a biatch. the problem I always have is the bit is so thin that it invariably flexes slightly on entry, and this slight flex winds up making the hole not go perfectly straight through... once you start trying to go through a tiny screw like this for an inch or so it almost always winds up going off center on the exit. drives me nuts, it shouldn't be so hard to make a straight through tiny hole like this but even with good equipment and tooling, it's not. I wish I could figure out a way to drill a tiny screw perfectly each time but man I've tried almost everything and it still winds up being either hit or miss...

I know nothing about them, but what size minimum and how precise would a water jet or laser be?
 

MastiffMike

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Maybe a dumb question, and I'll admit to not only being dumb but also not having read every post in the thread, so here goes....

If drilling out the screw isn't working, is there a better way to accomplish the same thing? By that I mean, would it be easier to say take a standoff (with hole already there) and add threading to it?

Just a dog's inhuman train of throught...
 

ratchet62

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I know nothing about them, but what size minimum and how precise would a water jet or laser be?

Laser can do extremely small (.010) extremely accurately. Water jet probably can't go small enough and the accuracy tolerance not very good.

A wire feed EDM machine would be another way to go.
 

B2L

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drilling through something like this seems like it shouldn't be so difficult but I've been trying to do this consistently well for a long time now and let me tell you, even with a drill press and a mill and a lathe, it's still a biatch. the problem I always have is the bit is so thin that it invariably flexes slightly on entry, and this slight flex winds up making the hole not go perfectly straight through... once you start trying to go through a tiny screw like this for an inch or so it almost always winds up going off center on the exit. drives me nuts, it shouldn't be so hard to make a straight through tiny hole like this but even with good equipment and tooling, it's not. I wish I could figure out a way to drill a tiny screw perfectly each time but man I've tried almost everything and it still winds up being either hit or miss...

Thanks for posting this, I thought it was just me.
 

gdeal

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Maybe a dumb question, and I'll admit to not only being dumb but also not having read every post in the thread, so here goes....

If drilling out the screw isn't working, is there a better way to accomplish the same thing? By that I mean, would it be easier to say take a standoff (with hole already there) and add threading to it?

Just a dog's inhuman train of throught...




You would still need some type of compression on the delrin insert. The screw head and the insulator under(and on the side the screw head) seal off a leak point through the threads of the delrin insert.
 
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