thrasher, I am using 32 gauge kanthal wire and 3mm wick. The 3mm wick was recommend which is why I got it but it is a very tight fit in the tank. The original wicks have 4 small strands maybe i will untwist the 3mm and just use 4 strands of it? I didn't think about it but I guess it's possible the thick wick is giving me the issues.
It takes 5 wraps to reach 2.4 ohms 4 wraps 1.8-2.0ohms. I am a bead and wire artist so my wire wrapping skills can't be the problem. I leave a very slight gap between each wrap. Uggh, I was hoping the rebuilds would turn out better than the manufactured ones.
Ok, first, my experience is from
Protank II's/
CE6's. for those, on top of an EGO battery, I wrap four wraps of 32 gauge kanthal which came out to about 1.8 ohms. I found the 2.4 ohms just wouldn't get hot enough or provide enough vapor.
Now, as far as the silica goes... I also found that the
3mm braided silica was just a bit too much for both the protank and the CE5. It would pinch the silica a bit too much and restrict the flow. I did find some
2.5mm silica, and that seemed to work much better. for wrapping, I would stick a pin inside the silica to stiffen it up, then wrap the kanthal directly on to the silica. since 32 gauge is very pliable, wrapping the coil first, then putting the silica through was just impossible.
If I were you, I would try what you have already, but try lowering the ohms just a bit. Try to fluff the silica a bit where it might pinch, and try not to pinch it too much. It's a fine line between too tight and not enough juice, to too loose and you get gurgling, so I'd play with it for a bit. Even though braided is hardier than the twisted, I think the twisted wicked slightly better. I haven't touched the braided in a while.
(BTW, links provided for visual references only.. I don't recommend using Fasttech unless you have weeks to wait).