The made in America project.

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Lance_Wallen

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I'm going ghetto on my holds :p I've got a couple step blocks with hold downs. basically put my delrin ontop of a small piece of maple that I faced with the machine to make sure it's 'square' to the machine then just set the delrin on it and hold it down on either side with step blocks. I'm not machining fast or hard so the hold doesn't have to be rock solid.

In the future when I nest parts to run multiple in a single operation I'll be making an aluminum tooling plate with some bolt holes specifically for the stock I'm using. Nothin too fancy.
 

Lance_Wallen

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this whole thing has been an excersize in patience and self learning. I'm basically teaching myself 3d modeling, CAD/CAM software, CNC controller software and how to machine while trying to create a real product with a good build quality.

I've got an engineering background so a lot of the details are easy but the process is something that usually went to some one who knew how to do this crap. It's been fun and frustrating at the same time.
 

Lance_Wallen

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well, prototype 1 is a failure. I made some critical mistakes in some assumptions regarding how much space i needed for wires. Gonna have to go back to the drawing board. I'm considering ditching the charging circuit too and just using replaceable batteries.

Heres the promise pic, the black part is the RBA, white part is obviously the case. Holding it with a provari with the extension cap on it an a standard liquinator tank for size comparison.

2012-10-20 14-02-01.634.jpg
 

Lance_Wallen

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the main issue outside of the fact that I need a little more room for wires, which I can accomplish by making the whole thing ~2mm wider and about 2mm taller is the charging circuit. I'm .... when it comes to durability and getting that hole just so and getting it mounted and lined up is proving to be an issue, at least in that position. I'm gonna revisit the replaceable battery and start with a fresh design, I think I'll keep my RBA design, at least on the top but the case is going to change completely.
 
Lance_Wallen That is not a failure, that is a beginning step toward the perfection of your thoughts first full physical pulsations toward life eternal.

I am a "use metal (like solid silver:blink:) as much as can be done ONLY" sort(if I can afford it & I am more poor, than my floor.) & YET the thick durable body instantly says "H.igh E.nd M.achined M.anufactured E.ngineered D.esign" light & possibly affordable. The built in atty is not up my alley either, but I am a cheap poor old coot. I clearly see from your images that when you get it together, as you want it, it shall make your end users very happy with its essence on all levels.

I also like & notice it looks like it would stand firm & solidly flat being likely not wobbly in the slightest. Seems from looks to have a nice center of gravity. (Many mods fail there)

A must first start as A, on its way to becoming an AAA+++ ;)
 

MadmanMacguyver

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Lance...that is excellent for someone w no Previous CNC exp...call it a learning experience...the fact that you had the forethought to come in and check on you work despite its long runtime is a plus...I'm sure most would get bored after 30 min and not come back till the next day...


Me well I would not be able to help myself...I would have sat thru the whole thing and fogged the room w vape the entire time...lol....
 
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