I've used 24and 28 gauge Kanthal. Not extremely sure about the diameter. I wrap on a precision screwdriver. The set came with 3 straights and 3 philips. I use the middle straight one. I use rayon wicking. The coil looks perfect. Nice and tight. Burns from inside out. When I go above 50 watts though the coil will start flowing from the inside and poof. I have been at this since Saturday. Any help would be greatly appreciated.