wood mod process

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Dougiestyle

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A tablesaw with dado (sp?) blade would be the best bet for a uniform channel. I've built a few wooden boxmods from exotic hardwood sheet in 1/8" and 1/4" thickness. I used Sumoglue for wood. I also reinforce corners with a tiny piece of cut wood for extra holding surface. You could get a cheap mitre box with mitre handsaw and cut notches throughout the area you want channeled, then chip the wafers out, too. I think I payed less than $20 for my mitresaw at Lowe's or HD.
 

notsmoking

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You know what would be nice.... if someone would either take some pictures of the process as they are building a wood mod, or do a short vid on it so we can see the different methods used. That way the people that would like to try and take the step of building a wood mod (including myself) we would have a better idea. Thanks for anyone that will do this.:party:
 
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twohandedcreations

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was thinking about doing one outta brazilian rosewood. my father has been a luthier for 40yrs and Ive been a guitar tech for about 12 yrs (built several guitars but dont like calling myself a luthier, not until I have 40 yrs under my belt). we have some scrap brazilian laying around the shop but because its illegal to harvest brazilian now and if using it for resale, you have to be able to prove it's old stock, its incredibly expensive and hard to get my pops to come off some of his scraps! we have tons of flame, quilted and birdseye maple laying around, but growing up around a guitar shop, that stuff just doesnt excite me anymore. I find that I'm partial more towards darker woods rosewood, walnut, wenge, etc...

good luck on your build! Keep us posted on your progress! and router will def. give you your cleanest cut!
 

alekos557

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What I have been doing is to make a template from thin material. Then clamp template to project block. Using template guide attached to bottom of router follow template and route out opening. Be patient and take out shallow amounts, so you will be making numerous depth adjustments RC123 002.jpg

Of course I am just starting to figure this stuff out,
Now staining and finishing...no clue so far.
 

alekos557

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routing 001.jpgrouting 002.jpgrouting 003.jpgrouting 004.jpgrouting 005.jpg
A couple of pics to show what I mean.
Also I use a little router table to route out for groove. Use dado bit should be 15 degrees
for the door use a slice of same block and cut on 15 degree angle to match dado groove from router table.
Use sander to fine tune door, then to sand block to final shape. IE match door thickness to project block.
Start with cheap wood, if you are like me you will go through a lot of mistakes.
 

alekos557

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Stained the above mod with red mahogany stain(all in one from Minwax...whatever the heck that stuff is) disaster, sanded and used a small disposable auto-paint sprayer...maybe...maybe
At least I don't have to get the little bristles dropped from brush out the finish. If that doesn't work it's rattle can paint in satin black.
 

Mylt1

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I worked as a art and furniture restorer, I have never used a brush to apply a stain, especially a miniwax all in one.....lint free cotton rags all the way, it will give a better finish with out the streeking or bristles getting stuck in the varnish.

I wouldn't use miniwax all in one on a hard wood project, no control. You are better off oiling the wood, and finishing it off with butchers wax, especially on exotic woods. If you must stain (cringe) an exotic hardwood, use a varnish as a second step. I also prefer using boat varnishes for items that are constantly being handled. It holds up better than standard varnishes.
THIS. been building furniture since i was around 8yo with my dad and uncle and we never used brushes for stain. poly got brushed on, if we used it.
 
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