Ok, I've now tried something new for me and I'm really liking it, and since I'm still using cotton, I'll share it here.
I've used a few strands of cotton to insulate the top of an ss wick for my dud, as shown in this video.
Mesh/Cotton hybrid wick Bluegrasslover's method - YouTube Start it at about 1:20 to see what he's doing. He's calling it the Bluegrasslover's method since that's who first came up with it.
I used the inner shaft from an old ce2 to wind my coil on, but I'm sure a drill bit or nail would work just as well. Just make sure that it fits in the wick hole with a little play.
4oo mesh, rolled very tight but still with a very small center hole.
I used a que-tip for cotton, and I used less than he did. Just a turn and smoothed it with my finger and thumb. I then fit it into the coil snug but not tight.
Also, I put a very small dab of cotton draped over the top of the wire going to the top of the center post, and tucked behind the coil, reaching down to the bottom and the wire to the ground screw. I'm not even sure it was needed, but my thinking was to eliminate potential hot spots.
A 5/6 wrap of 32 kanthal came out at 2.2 ohms. My Vector is set at 3.6 volts which gives me 6 watts.
Even at just 6 watts, vapor is about the same as a drag on a ciggy, and warm enough to suit me. Flavor and th is great. I think I got a little nic buzz from thing early on lol. I'm using 70/30 pg to vg @ ~ 12mg. I am holding it vertical, and it's been wicking great.
I do believe this 400 mesh wicks the flavors and nic through better than anything else I've tried so far. This is just initial impressions tho, I haven't put a full tank through yet, but so far so good, and I'm really hoping this holds up. For those that like a hot vape, I'm not sure how far this could be pushed, but for anyone that is satisfied with a warm vape, I recommend giving this a try.