Kent, I replied to your last post, telling all you what I was going to do but I do not see it.
Anyway I Took an old atty and cut it down to where the spike plate inserts, used a pipe cutter, it came out really well. After a lot of looking, I now know the full path of the air flow, it is quite different than what I thought it would be. also looked at how the wick lays
I did find that by aligning the flat side of the tank with the open sides of the spike did help give a lot better draw. I noticed that out of 6 different attys the coils were all in set to different depths in the ceramic? coil holder. The coil holder it self had four or five hole on the side to let air flow plus a slot the bottom below the coil. the insulation that the coil sets in also allows air to flow through it. I see now there are a lot of thing that can impede air flow. besides the difference in coil depth there were some other subtle differences in the attys I compared. As you said, tolerances vary some what from atty to atty, and could cause minor problems.
I did run a stiff wire from the threaded end all the way up to the slot in the bottom coil holder just barely touching the coil, then backed off a hair and cleaned it up by using the stiff wire like you would a pipe cleaner. None of this is really hard, once you take a few apart and see just what you are dealing with. When I say take apart, I mean I took everything apart, on bad atty of course. I got three working good for now and two nib. Now at least I can give them a good cleaning twice a week now that at least I have a good idea of what I am doing?

I was buying two attys every week.
I will try and put together photos like the ones in the link you had in your post. I am not that good at that sort of thing but I'll give it a try and see how it goes.....