So I got my Kabuki re-build coil in today, and this was the hardest thing to build I have come across. It's really tight in there and those screws really should have been socket head, and perhaps a bit larger. That said, I could not for the life of me feed the upper leg threaded through the hole in a horizontal coil orientation. First build...fail.
Second build, I wound a 29 ga. coil on a 3/32" bit, and left the legs very long. Then mounted that coil in a dripper, leaving about 3/8" or so to the posts, and pulse fired the coil till it was tuned and glowing from the center out.
Now the fun part, I had the legs 180 degrees and cut the bottom one prety short and eyeballed how far out the mounting hole was from the airhole in the deck, and made a 90 degree bend down, that is, while looking at the coil like it is going to be a BVC coil.
After some fine tuning I had that leg trimmed so if I used a shaft to align the coil with the airhole, the 90 degree bend went right into the capture hole. Next I trimmed the top leg so that it was just long enough to exit the threaded part that the hole passes through, and after three or four tries managed to get the coil into position as a BVC coil, locked it all down and checked resistance, 2.0Ω
NOW is where I took a slightly smaller drill bit, and put it into the center of the coil, and literally bent the coil with the drill bit as a lever, over to the horizontal orientation that I wanted, 90 degrees from where it originally sat. With some needle point tweezers and the drill bit still in the coil, I then muscled the legs so nothing was crossed or shorted, then moved the shaft back and forth to relieve stress in the coil, and adjusted coil height over the air hole.
First wick went well, but I got a terrible taste from the factory residue, so an Isopro 99 soak for a few hours. It took two tries to wick the now clean deck, first one was too loose and I got flooding. Second wicking I used what appeared to be slightly too much wick, trimmed it at the edge of the deck for reference and stuffed it into the respective channels. No flooding, great vapor production, awesome flavor, pretty much identical to my 91%ers, except the Kabuki has much better airflow.
This will be fun to play with, and perhaps with time the builds will come more naturally. The 29 ga. wire should hold up for months so really I should only need to build it a couple times a year.
Sorry no pics, my computer crashed a while back and I had to get it wiped and windows seven installed, so I lost my photo editor, that, and it would really be difficult to document all this with pics...
just wanted to tag @HBcorpse