In the user's manual it did mention solutions for dry hits, but I think you have tried all of them. I have had dry hits on a few of my builds. I have not been able to identify the problem yet. I do the primer hits (cover the air hole and hit on it two or three times) frequently to get through the tank and then dry burn/rewick afterward. I wish I knew why some builds are perfect and others aren't.
For me, I believe it is loose assembly more than anything else. It is difficult to tighten without overtightening! At first, when the Orings were new, I did have to keep an eye on the connections and tighten it a wee bit from time to time as they 'seated' (probably the wrong word, but it describes what I am thinking).
I have a tiny drop of liquid escape from the air hole from time to time and also from the connection between tanks (the second is much more rare). I wipe it off, check for leaks and move on. I have decided that I love my KF3.1 and I just put up with the occasional issues. Some builds are perfect. Some builds are perfect for a bit and then I get dry hits. Seems like the dry hits are when the tank is full more than anything else. I just do primer pulls and keep on vaping until it is empty and then I will dry burn, rewick and try to ensure everything is very snug.
Can you actually overtighten anything on the kfl+? It may be I'm not tightening enough or too much if so. The ONLY other thing I can think of...this issue started when I switched to the full size plastic tank section. didn't have this problem prior to that but I haven't seen any reason that should be a problem, just a coincidence